Page 2337 of 4770
CL03D±01
Q05878
± CLUTCHCLUTCH RELEASE CYLINDER
CL±11
1790 Author: Date:
DISASSEMBLY
1. REMOVE BLEEDER PLUG
2. PULL OUT BOOT WITH PUSH ROD
3. REMOVE PISTON
Blow compressed air into the release cylinder and remove the
piston with spring.
Page 2338 of 4770
CL03E±01
Q06048
CL±12
± CLUTCHCLUTCH RELEASE CYLINDER
1791 Author: Date:
REASSEMBLY
1. COAT PISTON WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSTALL PISTON WITH SPRING INTO CYLINDER
3. INSTALL BOOT WITH PUSH ROD TO CYLINDER
4. INSTALL BLEEDER PLUG
Torque: 8.4 N´m (85 kgf´cm, 74 in.´lbf)
Page 2339 of 4770
CL03F±01
± CLUTCHCLUTCH RELEASE CYLINDER
CL±13
1792 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page CL±10).
HINT:
After installation, bleed clutch system.
Page 2340 of 4770
CL03G±01
Q10092
Starter
21 (210, 15)
39 (400, 29)
13 (130, 9)13 (130, 9)
Clutch Accumulator Bracket
N´m (kgf´cm, ft´lbf)
: Specified torqueCruise Control
Actuator
Battery w/ Cruise Control System :
27 (270, 20)
15 (155, 11)
CL±14
± CLUTCHCLUTCH ACCUMULATOR (1MZ±FE)
1793 Author: Date:
CLUTCH ACCUMULATOR (1MZ±FE)
COMPONENTS
Page 2341 of 4770
CL03H±01
Q10074
Q10078
Q10076
SST
± CLUTCHCLUTCH ACCUMULATOR (1MZ±FE)
CL±15
1794 Author: Date:
REMOVAL
1. w/ Cruise Control System:
REMOVE CRUISE CONTROL ACTUATOR
(a) Remove the battery.
(b) Remove the 3 bolts and cruise control actuator with
bracket.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
2. REMOVE STARTER
(a) Remove the nut and disconnect the connectors.
(b) Remove the 2 bolt and clamp.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
3. REMOVE CLUTCH ACCUMULATOR WITH BRACKET
(a) Using SST, disconnect the clutch lines from the clutch ac-
cumulator.
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
SST 09023±00100
(b) Remove the 2 bolts and nut.
Torque:
Bolt: 21 N´m (210 kgf´cm, 15 ft´lbf)
Nut: 27 N´m (270 kgf´cm, 20 ft´lbf)
Page 2342 of 4770
CL03I±01
CL±16
± CLUTCHCLUTCH ACCUMULATOR (1MZ±FE)
1795 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page CL±15).
Page 2343 of 4770
CL03J±01
Q10017
Flywheel
Clutch Disc
19 (195, 14)
47 (480, 35)
Clutch Coverx 6
Release Bearing and Hub
Release Fork5S±FE :
Release Fork
39 (400, 29)
5S±FE :
Clutch Disc
N´m (kgf´cm, ft´lbf) : Specified torqueBoot
± CLUTCHCLUTCH UNIT
CL±17
1796 Author: Date:
CLUTCH UNIT
COMPONENTS
Page 2344 of 4770
CL03K±01
Q10161Matchmarks
Z19000
1MZ±FE:
5S±FE: CL±18
± CLUTCHCLUTCH UNIT
1797 Author: Date:
REMOVAL
1. REMOVE TRANSAXLE FROM ENGINE
(See page E153 MX±4, S51 MX±4)
2. REMOVE CLUTCH COVER AND DISC
(a) Place matchmarks on the flywheel and clutch cover.
(b) Loosen each set bolt one turn at a time until spring tension
is released.
(c) Remove the set bolts, and pull off the clutch cover with the
clutch disc.
NOTICE:
Do not drop the clutch disc.
3. REMOVE RELEASE BEARING AND FORK FROM
TRANSAXLE
(a) Remove the release bearing together with the fork and
then separate them.
(b) Remove the boot.