Page 2545 of 4770
± DIAGNOSTICSENGINE (5S±FE)
DI±125
360 Author: Date:
5 Check filler neck for damage.
PREPARATION:
Remove the fuel tank cap.
CHECK:
Visually check the filler neck for damage.
NG Replace filler neck.
OK
6 Check vacuum hoses between vapor pressure sensor and VSV for vapor pres-
sure sensor, and VSV for vapor pressure sensor and charcoal canister.
CHECK:
(a) Check that the vacuum hose is connected correctly.
(b) Check the vacuum hose for looseness and disconnection.
(c) Check the vacuum hose for cracks, hole and damage.
NG Repair or replace.
OK
7 Check hose and tube between fuel tank and charcoal canister.
CHECK:
(a) Check for proper connection of the fuel tank and fuel evap pipe, fuel evap pipe and fuel tube under
the floor, fuel tube under the floor and charcoal canister.
(b) Check the hose and tube for cracks, hole and damage.
NG Repair or replace.
OK
Page 2546 of 4770
A03008A03419
ON
E2
(±)VC
(+) w/o Immobiliser
w/ Immobiliser
E2
(±)VC
(+)
DI±126
± DIAGNOSTICSENGINE (5S±FE)
361 Author: Date:
8 Check charcoal canister (See page EC±6).
NG Replace charcoal canister.
OK
9 Check voltage between terminals VC and E2 of ECM connector.
CHECK:
(a) Remove the glove compartment (See page SF±64).
(b) Turn the ignition switch ON.
CHECK:
Measure voltage between terminals VC and E2 of the ECM
connector.
OK:
Voltage: 4.5 ~ 5.5 V
NG Check and replace ECM (See page IN±31).
OK
Page 2547 of 4770
A03018
A03420
PTNK (+)E2 (±)
(1)(2)
Vacuum ON
w/o Immobiliser
w/ Immobiliser
PTNK (+)
E2 (±)
± DIAGNOSTICSENGINE (5S±FE)
DI±127
362 Author: Date:
10 Check voltage between terminals PTNK and E2 of ECM connector.
PREPARATION:
(a) Remove the glove compartment (See page SF±64).
(b) Turn the ignition switch ON.
CHECK:
Measure voltage between terminals PTNK and E2 of the ECM
connector.
(1) Disconnect the vacuum hose from the vapor pres-
sure sensor.
(2) Using the MITYVAC (Hand±Held Vacuum Pump),
apply vacuum 4.0 kPa (30 mmHg, 1.18 in.Hg) to the
vapor pressure sensor.
NOTICE:
The vacuum applied to the vapor pressure sensor must be
less than 66.7 kPa (500 mmHg, 19.7 in.Hg).
OK:
(1) Voltage: 2.9 ~ 3.7 V
(2) Voltage: 0.5 V or less
OK Go to step 12.
NG
11 Check for open and short in harness and connector between vapor pressure
sensor and ECM (See page IN±31).
NG Repair or replace harness or connector.
OK
Replace vapor pressure sensor.
Page 2548 of 4770
DI±128
± DIAGNOSTICSENGINE (5S±FE)
363 Author: Date:
12 Check fuel tank and fuel tank over fill check valve for cracks and damage
(See page EC±6).
NG Replace fuel tank or fuel tank over fill check
valve.
OK
It is likely that vehicle user did not properly close fuel tank cap. Please explain to customer how
to properly install fuel tank cap.
Page 2549 of 4770
A06550
ECM
(1)Vapor Pressure
Sensor
VSV for Vapor
Pressure Sensor
(2)
(3) (4)
(5) VSV for
EVAP
Charcoal Canister Fuel Tank fig.1
(6)
(7)
(8)
(9) Fuel Tank Over
Fill Check Valve
± DIAGNOSTICSENGINE (5S±FE)
DI±129
364 Author: Date:
DTC P0441 Evaporative Emission Control System
Incorrect Purge Flow
DTC P0446 Evaporative Emission Control System Vent
Control Malfunction
CIRCUIT DESCRIPTION
The vapor pressure sensor and VSV for vapor pressure sensor are used to detect abnormalities in the evap-
orative emission control system.
The ECM decides whether there is an abnormality in the evaporative emission control system based on the
vapor pressure sensor signal.
DTCs P0441 and P0446 are recorded by the ECM when evaporative emissions leak from the components
within the dotted line in fig. 1 below, or when there is a malfunction in either the VSV for EVAP, the VSV for
vapor pressure sensor, or in the vapor pressure sensor itself.
DI019±10
Page 2550 of 4770

DI±130
± DIAGNOSTICSENGINE (5S±FE)
365 Author: Date:
DTC No.DTC Detecting ConditionTrouble Area
P0441
Pressure in the charcoal canister does not drop during purge
control
(2 trip detection logic)
P0441During purge cut±off, pressure in charcoal canister is very low
compared with atmospheric pressure
(2 trip detection logic)
Open or short in VSV circuit for vapor pressure sensor
VSV for vapor pressure sensor
When VSV for vapor pressure sensor is OFF, ECM judges that
there is no continuity between vapor pressure sensor and
charcoal canister
(2 trip detection logic)Open or short in vapor pressure sensor circuit
Vapor pressure sensor
Open or short in VSV circuit for EVAP
VSV for EVAP
Vacuum hose cracks hole blocked damaged or
P0446
When VSV for vapor pressure sensor is ON, ECM judges that
there is no continuity between vapor pressure sensor and fuel
tank
(2 trip detection logic)Vacuum hose cracks, hole, blocked, damaged or
disconnected ((1), (4), (5) holed (6) and (7) in fig. 1)
Charcoal canister cracked, holed or damaged
Fuel tank over fill check valve cracked or damaged
After purge cut off operates, pressure in charcoal canister is
maintained at atmospheric pressure
(2 trip detection logic)
WIRING DIAGRAM
Refer to DTC P0440 (Evaporative Emission Control System Malfunction) on page DI±122.
INSPECTION PROCEDURE
TOYOTA hand±held tester:
HINT:
If DTC P0441 (Evaporative Emission Control System Incorrect Purge Flow), P0446 (Evaporative
Emission Control System Vent Control Malfunction), P0450 (Evaporative Emission Control System
Pressure Sensor Malfunction) or P0451 is output after DTC P0440 (Evaporative Emission Control Sys-
tem Malfunction), first troubleshoot DTC P0441, P0446, P0450 or P0451. If no malfunction is detected,
troubleshoot DTC P0440 next.
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected, when troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.
When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
VSV for EVAP, charcoal canister and vapor pressure sensor.
Page 2551 of 4770
± DIAGNOSTICSENGINE (5S±FE)
DI±131
366 Author: Date:
1 Check VSV connector for EVAP, VSV connector for vapor pressure sensor and
vapor pressure sensor connector for looseness and disconnection.
NG Repair or connect VSV or sensor connector.
OK
2 Check vacuum hoses (1), (4), (5), (6), (7), (8) and (9) on page DI±122).
CHECK:
(a) Check that the vacuum hose is connected correctly.
(b) Check the vacuum hose for looseness and disconnection.
(c) Check the vacuum hose for cracks, hole, damage and blockage.
NG Repair or replace.
OK
3 Check voltage between terminals VC and E2 of ECM connector
(See page DI±122, step 9).
NG Check and replace ECM (See page IN±31).
OK
4 Check voltage between terminals PTNK and E2 of ECM connector
(See page DI±122, step 10).
OK Go to step 6.
NG
Page 2552 of 4770
A03278A03279A03456
VSV is ON
VSV is OFFTo
Suction
No SuctionThrottle
Body
To
Throttle
Body
DI±132
± DIAGNOSTICSENGINE (5S±FE)
367 Author: Date:
5 Check for open and short in harness and connector between vapor pressure
sensor and ECM (See page IN±31).
NG Repair or replace harness or connector.
OK
Replace vapor pressure sensor.
6 Check purge flow.
PREPARATION:
(a) Connect the TOYOTA hand±held tester to the DLC3.
(b) Select the ACTIVE TEST mode on the TOYOTA hand±
held tester.
(c) Disconnect the vacuum hose for the VSV for EVAP from
the charcoal canister.
(d) Start the engine.
CHECK:
When the VSV for EVAP is operated by the TOYOTA hand±
held tester, check whether the disconnected hose applies suc-
tion to your finger.
OK:
VSV is ON:
Disconnected hose applies suction to your finger.
VSV is OFF:
Disconnected hose applies no suction to your finger.
OK Go to step 10.
NG