Page 641 of 4770
mm in.
10
200.39
0.79
INSTALLATION
Tack Weld
(10 mm ~ 20 mm each)
Tack Weld
(10 mm ~ 20 mm each)
BODY PANEL REPLACEMENTRE-19
Page 642 of 4770
mm in.
20
2100.79
8.27
FRONT SIDE MEMBER (CUT±P)
20 mm
REMOVAL (With the front fender front apron removed.)
[LH]
[RH]
20 mm
Cut and Join Location
Cut and Join Location
Cut and Join Location
[LH only]
210 mm
Battery Carrier Support
1. Cut and join the part at the locations as shown
above.
HINT:
1) Be careful not to damage the reinforcement
when cutting the member.
2) Before cutting the side member, remove the
battery carrier support. (LH only)
BODY PANEL REPLACEMENTRE-20
Page 643 of 4770
INSTALLATION
[LH]
[RH]
Butt Weld
Butt Weld
Front Bumper Mounting
Reinforcement
Front Suspension Member
Mounting Bracket
[LH only]
Butt Weld
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
BODY PANEL REPLACEMENTRE-21
Page 644 of 4770
FRONT SIDE MEMBER (ASSY)
REMOVAL (With the front fender apron removed.)
Floor Side
Member No. 4
Reinforcement
1. Leave the floor side member No. 4 reinforce-
ment to the vehicle. Remove the front side
member.
BODY PANEL REPLACEMENTRE-22
Page 645 of 4770
INSTALLATION
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
HINT: Make sure each measurement is correct, as
this parts affects the front wheel alignment.
BODY PANEL REPLACEMENTRE-23
Page 646 of 4770
mm in.
5
15
30
50
1200.20
0.59
1.18
1.97
4.72
FRONT BODY PILLAR (CUT)
REMOVAL (With the cowl top side panel removed.)
[Cut and Join Location]
120 mm
50 mm
50 mm Cut and Join
Location
30 mm
Cut with disc
sander etc.
Cut and Join Location
[Cut Location for Supply Parts]
[Cut and Join Location]
5 mm
15 mm
Center Body Pillar Lower
Reinforcement
Rocker Panel No. 5 Reinforcement
1. Cut and join the parts at the locations shown
above.
HINT:
1. Shift the each cut and join locations of the out-
er pillar, reinforcement, inner pillar and roof
drip channel.
2. Shift the each cut and join locations of the out-
er panel, center body pillar lower reinforce-
ment and rocker panel No. 5 reinforcement.
BODY PANEL REPLACEMENTRE-24
Page 647 of 4770
Front Body Pillar Lower
Gusset
2. After removing the front body pillar lower
gusset, remove the front body pillar.
BODY PANEL REPLACEMENTRE-25
Page 648 of 4770
mm in.
40
11 5
2001.57
4.53
7.87
INSTALLATION
Outer Pillar
Center Body Pillar
Lower Reinforcement
Cut Location
Cut Location
40 mm 200 mm
Rocker Panel
No. 5 Reinforcement
Cut Location
115 mm
Inner Pillar
Center Body
Pillar
Reinforcement
2. Before temporarily installing the new parts.
Weld the outer pillar, reinforcement, inner pil-
lar and the center body pillar lower reinforce-
ment with standard points.
3. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram. 1. Cut the new parts for the outer pillar, center
body pillar lower reinforcement and rocker
panel No. 5 reinforcement at the locations
shown above.
HINT: After butt welding the center body pillar
lower reinforcement attach it to the lower area of
the outer pillar.
BODY PANEL REPLACEMENTRE-26