Page 2001 of 4770
BO0LO±01
N20947
Front Pillar GarnishWeatherstripSun VisorInside Rear
View Mirror Map Light Assem-
bly
Sun Visor
Holder
Windshield
Glass
Windshield Upper Moulding
Weatherstrip Stopper
Dam
Windshield
Outside
Moulding
Wiper Arm
Cowl Louver RH
Weatherstrip
24 (245, 18)
Cowl Louver LHWindshield
Outside
MouldingFront Pillar Garnish
Hood
N´m (kgf´cm, ft´lbf): Specified torque BO±42
± BODYWINDSHIELD
2390 Author: Date:
WINDSHIELD
COMPONENTS
Page 2002 of 4770

BO0LP±01
N20982
N20983
BO5232
± BODYWINDSHIELD
BO±43
2391 Author: Date:
REMOVAL
1. REMOVE THESE PARTS:
(a) Inner rear view mirror
(b) Sun visors and holders
(c) Map light assembly
(d) Front pillar garnishes
(e) Hood
(f) Wiper arms
(g) Cowl louvers
(h) Weatherstrips
2. REMOVE WEATHERSTRIP
Remove the weatherstrip by pulling.
HINT:
Remove only the front half of weatherstrip.
3. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) Using a drill of less than ù 5.0 mm (0.20 in.), drill out the
rivet heads and remove the moulding.
(b) Using a vacuum cleaner, remove the drill rivet and their
dust from the inside of the door.
CAUTION:
The cut rivet and rivet cutter will be not, avoid touching
them.
NOTICE:
Do not jiggle the rivet cutter while cutting.You may enlarge
the rivet hole or damage the rivet cutter.
HINT:
Do not drill the body.
Sealant may cause the moulding to stick to the glass. If neces-
sary, separate from the glass using a knife.
4. REMOVE WINDSHIELD UPPER MOULDING
Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
5. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to a wooden block or a similar object.
HINT:
Apply adhesive tape to the outer surface to prevent scratching.
Page 2003 of 4770
BO1689
BO±44
± BODYWINDSHIELD
2392 Author: Date:
NOTICE:
When separating the glass, be careful not to damage the
paint and interior and exterior ornaments. To prevent
scratching the safety pad when removing the windshield,
place a plastic sheet between the piano wire and safety
pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when removing the glass.
6. REMOVE RETAINERS
Page 2004 of 4770

BO0LQ±01
BO4420
Adhesive
N21015
BO5231
BO2820
BO4421
± BODYWINDSHIELD
BO±45
2393 Author: Date:
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag saturated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. REPLACE STOPPER
(a) Remove the damaged stopper.
(b) Cut off the old adhesive around the stopper installation
area.
NOTICE:
Be careful not to damage the body.
(c) Clean the installation area.
(d) Install a new stopper onto the body.
3. CLEAN REMOVED GLASS
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.
4. POSITION GLASS
(a) Place glass in the correct position.
(b) Check that all contacting parts of the glass rim are perfect-
ly even and do not make contact with the fasteners.
(c) Place reference marks between the glass and body.
(d) Remove the glass.
5. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface black±colored area
around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
Page 2005 of 4770

N21016
A
N00141
Primer ºMº
Primer ºMº
N21017
Primer G
N21018
12.5 mm or more
(0.492 in.)
8.0 mm or more
(0.315 in.) BO±46
± BODYWINDSHIELD
2394 Author: Date:
6. INSTALL DAM
Install the dam with double±stick tape as shown in the illustra-
tion.
NOTICE:
Do not touch the glass face after cleaning it.
A: 7 mm (0.276 in.)
7. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
M.
NOTICE:
Let the primer coating dry for 3 minutes or more. Do not
coat Primer M to the adhesive. Do not keep any of the
opened Primer M for later use.
8. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or a sponge, coat the edge of the glass and
the contact surface with Primer G.
(b) Before the primer dries, wipe it off with a clean shop rag.
NOTICE:
Let the primer coating dry for 3 minutes or more. Do not
keep any of the opened Primer G for later use.
9. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle. Fill the cartridge with
adhesive.
Part No. 08850 ± 00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the chart below.
TemperatureTackfree time
35 °C (95 °F)15 minute
20 °C (68 °F)100 minute
5 °C (41 °F)8 hour
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown.
Page 2006 of 4770
N21019
Adhesive
BO2821
BO3986
BO3671AdhesiveAdhesive
± BODYWINDSHIELD
BO±47
2395 Author: Date:
10. INSTALL GLASS
HINT:
Confirm that the dam is attached the body panel as shown in
the illustration.
(a) Position the glass so that the reference marks are lined
up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.
(c) Use a scraper to remove any excess or protruding adhe-
sive.
NOTICE:
Take care not to drive the vehicle during the time described
in the chart below.
TemperatureMinimum time prior to drive the vehicle
35 °C (95 °F)1.5 hour
20 °C (68 °F)5 hour
5 °C (41 °F)24 hour
(d) Hold the windshield glass in place securely with a protec-
tive tape or equivalent until the adhesive hardened.
11. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No. 08833 ± 00030 or equivalent
12. APPLY ADHESIVE AT MOULDING INSTALLATION
AREA
Part No. 08833 ± 00030 or equivalent
Page 2007 of 4770
N22592
N20984
N15432
20 mm
(0.79 in.)
BO±48
± BODYWINDSHIELD
2396 Author: Date:
13. INSTALL WINDSHIELD UPPER MOULDING
Place the moulding onto the body and tap it in by hand.
14. INSTALL WINDSHIELD OUTSIDE MOULDING
(a) Install the pawl of the outside moulding to the upper
moulding to set the moulding to the body.
(b) Using an air riveter with nose piece, install the new 3 rivets
and outside moulding.
CAUTION:
To avoid personal injury and short of the wiring when
installing ù 5.0 mm (0.20 in.) rivets keep your hands out of
the 20 mm (0.79 in.) radius that the caulked ù 5.0 mm (0.20
in.) rivet will cover.
HINT:
Install the rivet firmly pressed at a right angle (90°) against the
installation hole.
15. INSTALL THESE PARTS:
(a) Cowl louvers
(b) Weatherstrips
(c) Wiper arms
Torque: 24 N´m (245 kgf´cm, 18 ft´lbf)
(d) Front pillar garnishes
(e) Map light assembly
(f) Sun visors and holders
(g) Inner rear view mirror
Page 2008 of 4770
BO0LR±01
N20948
Back Window Moulding
Back Window Glass
Dam
Roof Side
Inner GarnishRear Seatback
19 (185, 13)
42 (420, 31)
Rear Side Seat
Back RH Rear Side Seat
Back LH
Rear Seat Cushion
19 (185, 13)
19 (185, 13)
Rear Seat Center BeltRear Seat Outer BeltHigh±Mounted
Stop Light
Package Tray
Trim
Rear Seat Outer Belt
Room Partition Trim
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
± BODYBACK WINDOW GLASS
BO±49
2397 Author: Date:
BACK WINDOW GLASS
COMPONENTS