Page 1625 of 4770
INTRODUCTIONSTANDARD BOLT TORQUE SPECIFICATIONS ±
IN±10
STANDARD BOLT TORQUE SPECIFICATIONS
IN008±02
Page 1626 of 4770
INTRODUCTIONSTANDARD BOLT TORQUE SPECIFICATIONS ±
IN±11
Page 1627 of 4770
AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±12
SERVICE SPECIFICATIONS
SERVICE DATE
Oil Pump
Body clearance STD0.07 ± 0.15 mm
0.0028 ± 0.0059 in.
Maximum0.3 mm
0.012 in.
Tip clearance STD0.11 ± 0.14 mm
0.0043 ± 0.0055 in.
Maximum0.3 mm
0.012 in.
Side clearance STD0.02 ± 0.05 mm
0.0008 ± 0.0020 in.
Maximum0.1 mm
0.004 in.
Pump body bushing inside diameterMaximum38.18 mm
1.5031 in.
Stator shaft bushing inside diameter
Front side
Maximum21.57 mm
0.8492 in.
Rear side
Maximum27.07 mm
1.0657 in.
Direct Clutch
Clutch drum bushing inside diameterMaximum47.07 mm
1.8531 in.
Direct clutch piston stroke1.11 ± 1.44 mm
0.0437 ± 0.0567 in.
Flange thickness
2.60 mm
0.1024 in.
3.00 mm
0.1181 in.
Forward Clutch
Piston stroke1.41 ± 1.82 mm
0.0555 ± 0.0717 in.
Flange thickness
2.8 mm
0.110 in.
3.0 mm
0.118 in.
3.2 mm
0.126 in.
3.4 mm
0.134 in.
3.6 mm
0.142 in.
Front Planetary Gear
AT06P±0C
Page 1628 of 4770
AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±13
Ring gear bushing inside diameterStandard19.025 ± 19.050 mm
0.7490 ± 0.7500 in.
Planetary pinion gear thrust clearance Standard0.20 ± 0.50 mm
0.0079 ± 0.0197 in.
Rear Planetary Gear
Planetary pinion gear thrust clearance Standard0.20 ± 0.50 mm
0.0079 ± 0.0197 in.
Overdrive Unit
Overdrive direct clutch piston stroke1.21 ± 1.91 mm
0.0476 ± 0.0752 in.
Overdrive direct clutch bushing inside diameter Maximam22.09 mm
0.8697 in.
Counter drive gear preload9 ± 15 N
920 ± 1,530 gf 2.0 ± 3.4 lbf
Planetary pinion gear thrust clearance Standard0.20 ± 0.50 mm
0.0079 ± 0.0197 in.
Page 1629 of 4770

AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±14
Valve Body Spring
SpringFree length and Coil outer
diameter mm (in.)Total No. of coils and Color
Upper valve body
Throttle modulator valve21.7 (0.854)
9.5 (0.374)9.5
None
Accumulator control valve28.1 (0.105)
10.6 (0.417)13.0
Yellow
Low coast modulator valve21.6 (0.850)
7.9 (0.311)11.5
None
Down shift plug29.8 (1.172)
8.7 (0.344)13.5
Yellow
Throttle valve30.7 (1.209)
9.2 (0.362)9.5
None
Second coast modulator valve20.9 (0.824)
8.5 (0.336)10.0
Light Green
Cut±back valve21.8 (0.858)
6.0 (0.236)13.5
None
Lock±up relay valve26.6 (1.046)
10.2 (0.402)11.5
Green
Lower valve body
Pressure relief valve11.2 (0.441)
6.4 (0.252)7.5
None
1 ± 2 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
2 ± 3 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
3 ± 4 shift valve29.3 (1.152)
9.7 (0.382)10.5
None
Primary regulator valve66.7 (2.453)
18.6 (0.732)12.5
None
Secondary regulator valve43.6 (1.717)
10.9 (0.429)11.5
None
Lock±up signal valve30.0 (1.181)
8.2 (0.323)11.5
None
Cooler By±pass valve19.9 (0.784)
11.0 (0.433)8.5
None
Valve Body Retainer
ReteinerHeight
mm (in.)Width
mm (in.)Thickness
mm (in.)
Upper valve body
Throttle Modulator valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
Accumulator control valve11.5 (0.453)5.0 (0.197)3.2 (0.126)
Cut±back valve9.2 (0.591)5.0 (0.197)3.2 (0.126)
Lock±up relay valve15.0 (0.591)5.0 (0.197)3.2 (0.126)
Second coast modulator valve15.0 (0.591)5.0 (0.197)3.2 (0.126)
Lower valve body
Primary regulator valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
Page 1630 of 4770
AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±15
1 ± 2 shift valve9.2 (0.362)5.0 (0.197)3.2 (0.126)
2 ± 3 shift valve8.0 (0.315)5.0 (0.197)3.2 (0.126)
3 ± 4 shift valve8.0 (0.315)5.0 (0.197)3.2 (0.126)
Lock±up signal valve15.0 (0.591)5.0 (0.197)3.2 (0.126)
Accumulator Spring
SpringFree length mm (in.)Color
C157.64 (2.2693)Red, Purple
B269.39 (2.7323)Green, White
C270.21 (2.7641)Purple
Page 1631 of 4770
AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±16
Differential
Drive pinion preload (at starting) New bearing
Reused bearing
1.0 ± 1.6 N´m
10 ± 16 kgf´cm 8.7 ± 13.9 in.´lbf
0.5 ± 0.8 N´m
5 ± 8 kgf´cm 4.3 ± 6.9 in.´lbf
Total preload (at starting)
New bearing
Reused bearing
Add drive pinion preload
0.3 ± 0.4 N´m
2.9 ± 4.0 kgf´cm 2.5 ± 3.5 in.´lbf
0.1 ± 0.2 N´m
1.5 ± 2.0 kgf´cm 1.3 ± 1.7 in.´lbf
Pinion to side gear backlash0.05 ± 0.20 mm
0.0020 ± 0.0079 in.
Side gear thrust washer thickness
0.95 mm
0.0374 in.
1.00 mm
0.0394 in.
1.05 mm
0.0413 in.
1.10 mm
0.0433 in.
1.20 mm
0.0427 in.
Page 1632 of 4770
AUTOMATIC TRANSAXLESERVICE SPECIFICATIONS ±
AX±17
Side bearing adjusting shim thickness
1.90 mm
0.0748 in.
1.95 mm
0.0768 in.
2.00 mm
0.0787 in.
2.05 mm
0.0807 in.
2.10 mm
0.0827 in.
2.15 mm
0.0846 in.
2.20 mm
0.0866 in.
2.25 mm
0.0886 in.
2.30 mm
0.0906 in.
2.35 mm
0.0925 in.
2.40 mm
0.0945 in.
2.45 mm
0.0965 in.
2.50 mm
0.0984 in.
2.55 mm
0.1004 in.
2.60 mm
0.1024 in.
2.65 mm
0.1043 in.
2.70 mm
0.1063 in.
2.75 mm
0.1083 in.
2.80 mm
0.1103 in.