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42ENGINEÐ5S±FE ENGINE
5. Main Components of Engine Control System
The following table compares the main components of the new 5S±FE engine, and previous 5S±FE engine.
Model
NewPreviousComponentNewPrevious
Manifold Absolute Pressure SensorSemiconductoru
Throttle Position SensorLinear Typeu
Crankshaft Position SensorPick±Up Coil Type, 1u
Camshaft Position SensorPick±Up Coil Type, 1Ð
DistributorCamshaft PositionPick Up Coil Type 1DistributorSensorÐPick±Up Coil Type, 1
Knock SensorBuilt±In Piezoelectric
Element Type 1u
Oxygen Sensor
Heated Oxygen Sensor
(Bank 1, Sensor 1)*
1
(Bank 1, Sensor 2)
Air Fuel Ratio Sensor*
2
Oxygen Sensor
(Bank 1, Sensor 1)
(Bank 1, Sensor 2)
Injector2±Hole Typeu
IAC ValveRotary Solenoid Typeu
*1: Except for California Specification Models.
*
2: Only for California Specification Models.
Camshaft Position Sensor
The camshaft position sensor is mounted onto the
cylinder head. Using the protusion that is provided
on the timing pulley, the sensor generates 1 signal
for every revolution. This signal is then sent to the
ECM as a cranskshaft angle system.
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43 ENGINEÐ5S±FE ENGINE
Air Fuel Ratio Sensor (California Specifications Models Only)
As illustrated below, the conventional oxygen sensor is characterized by a sudden change in its output voltage at the
threshold of the stoichiometric air±fuel ration (14.7 to 1). Incontrast, the air±fuel ratio sensor outputs a voltage that
is approximately proportionate to the existing air±fuel ratio by converting the oxygen density to the voltage. As a
reslut, the detection precision of the air±fuel ratio has been improved.
6. SFI (Sequential Multiport Fuel Injection)
Fuel Injection Pattern
The fuel injection pattern during engine starting has been changed from the 2±group injection type to the sequential
multiport injection type to reduce exhaust emissions during engine starting.
Air Fuel Ratio Feedback Control (California Specification Models Only)
The precision of the air±fuel ratio feedback control has been improved through the adoption of the air±fuel ratio
sensor. As illustrated below, if the existing air±fuel ratio diverts from the stoichiometric air±fuel ratio, the
conventional oxygen sensor used to correct the air±fuel ratio at a constant proportion. However, with the air±±fuel
ratio sensor, the ECM can determine the extent of diversion from the stoichiometric air±fuel ratio and excute an
immediate correction.
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44ENGINEÐ1MZ±FE ENGINE
1MZ±FE ENGINE
DESCRIPTION
The 1MZ±FE engine has achieved a reduction in exhaust emissions through the adoption of the fuel returnless system
and the changes made onto the EGR control system.
ENGINE SPECIFICATIONS AND PERFORMANCE CURVE
1MZ±FE EngineNewPreviousItemNewPrevious
No. of Cyls. & Arrangement6±Cylinder, V Typeu
Valve Mechanisms24±Valve DOHC,
Belt & Gear Driveu
Combustion ChamberPentroof Typeu
ManifoldsCross±Flowu
Fuel SystemsSFIu
Displacement cm3(cu. in.)2995 (182.7)u
Bore x Stroke mm (in.)87.5 x 83.0 (3.44 x 3.27)u
Compression Ratio10.5 : 1u
Max. Output {SAE_NET]145 kW @ 5200 rpm
(194 HP @ 5200 rpm)140 kW @ 5200 rpm
(188 HP @ 5200 rpm)
Max. Output {SAE_NET]283 N.m @ 4400 rpm
(209 ft
.lbf @ 4400 rpm)
275 N.m @ 4400 rpm
(203 ft
.lbf @ 4400 rpm)
IntakeOpen4o BTDCu
Valve Timing
IntakeClose44o ABDCuValve Timing
ExhaustOpen46oBBDCuExhaustClose2o
ATDCu
Fuel Octane Number RON91 OR Higheru
Oil GradeAPI SH EC±II, ILDAC or Betteru
Premium unleaded gasoline (96RON) is used for the above specifications.
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45 ENGINEÐ1MZ±FE ENGINE
Premium unleaded gasoline (96RON) is used for the above performance curve.
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46ENGINEÐ1MZ±FE ENGINE
MAJOR DIFFERNCES
Major differences between the new 1MZ±FE engne and previous engine are listed below.
Item
Outline
Cooling SystemAn aluminum radiator core is used for weight reduction.
Intake and Exhaust System
Through the optimized allocation of the exhaust pipe supports, the number
number of supports has been reduced from 5 to 4, thus reducing the noise
and vibration which are transmitted to the vehicle body.
Fuel SystemA fuel returnless system has been adopted to prevent the internal temperature
of the fuel tank from rising, and to reduce evaporative emissions.
Engine MountingThe characteristics of the engine mounts, torque rod, and absorber have been
optimized to reduce noise and vibration.
Engine Control System
A communication circuit has been provided between the ECM and the
ABS & TRAC ECU in conjunction with the adoption of the TRAC
(Traction Control) system.*
The fuel pressure control has been discontinued in conjunction with the
adoption of the fuel returnless system.
Instead of using the IDL signal input from the throttle position sensor,
the ECM now uses the VTA signal to detect the completely closed state of
the throttle valve.
A new EGR system which uses a EGR valve position sensor is used.
A communication method of the ECM and the hand±held tester has been
changed from the SAEJ1962 to the ISO 9141±2.
*: Applicable only to Vehicle Equipped with the TRAC System.
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47 ENGINEÐ1MZ±FE ENGINE
FUEL SYSTEM
1. Fuel Returnless System
The new Camry has adopted a fuel returnless system to reduce evaporative emissions. With the pressure regulator
housed inside the fuel tank, this system elimnates the return of fuel from the engine area. This prevents the internal
temperature of the fuel tank from risisng, and reduces evaporative emissions.
ENGINE MOUNTING
1. General
The internal ofifice of the fron tmount has been modified to improve the riding comfort and to ensure a quieter
operation at idling.
The characteristics of the rear mount, left mount, torque rod, and absorber have been optimized.
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48ENGINEÐ1MZ±FE ENGINE
ENGINE CONTROL SYSTEM
1. General
The engine control system of the new 1MZ±FE engine is basically the same in construction and operation as that of
the previous 1MZ±FE engine. However, the fuel pressure control has been discontinued and the EGR control system
has been changed.
The engine control system of the new 1MZ±FE engine and previous 1MZ±FE engine are compared below.
System
OutlineNewPrevious
SFI
(SequentialA L±type SFI system directly detects intake air mass with
a hot wire type mass air flow meter.(q
Multiport Fuel
Injection)The fuel injection system is a sequential multiport fuel
injection system.
ESA
Ignition Timing is determined by the ECM based on
signals from various sensors. The ECM corrects ignition
timing in response to engine knocking.
(Electronic Spark2 knock sensors are used to improve knock detection.(p
Advance)In vehicles equipped with automatic transaxle, torque
control correction during gear shifting has been used to
minimize the shift shock.
IACA rotary solenoid type IAC valve controls the fast idle(Idle Air Control)
A rotary solenoid type IAC valve controls the fast idle
and idle speeds.
ACIS
(Acoustic Control
The intake air passages are switched according to the en-
gine speed and throttle valve angle to increase perfor(Acoustic Control
Induction System)
gine speed and throttle valve angle to increase perfor-
mance in all speed ranges.
Fuel Pressure
ControlIn hot engine conditions, the fuel pressure is increased to
improve restartability.
Oxygen Sensor
Heater ControlMaintains the temperature of the oxygen sensor at an
approppiate level to increase accuracy of detection of
the oxygen concentration in the exhaust gas.
EGR Cut±Off
ControlCuts off EGR according to the engine condition to
maintain drivability of the vehicle and durability of
EGR components.
Ð
EGR Control
Uses the duty control type VSV and EGR valve position
sensor, controlling the EGR volumne in accordance with
engine conditions.
Ð
Evaporative
Emission ControlThe ECM controls the purge flow of evaporative emis-
sions (HC) in the charcoal canister in accordance with
engine conditions.
Diagnosis
When the ECM detects a malfunction, the ECM diagnoses
and memorizes the failed section.
DiagnosisThe diagnosis system includes a function that detects a
malfunction in the evaporative control system.Ð
Fail SafeWhen the ECM detects a malfunction, the ECM stops
or controls the engine according to the data already stored
in memory
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49 ENGINEÐ1MZ±FE ENGINE
2. Construction
The configuration of the engine control system in the new 1MZ±FE engine is as shown in the following chart. Shaded
portions
differ from the previous 1MZ±FE engine.
*1: Applicable only to Automatic Transaxle Model.,*2: Applicable only to Vehicles Equipped with the TRAC System.