Page 18 of 4770

CAMRY ± NEW FEATURES 38
2. Features of 5S-FNE Engine
Features of the 5S-FNE engine are listed below.
Item
Features
Performance
High compression ratio is used.
High lift camshaft is used.
Low back pressure muffler is used.
Fuel Economy
High compression ratio is used.
Valve spring load has been reduced.
Low-friction. TiN (titanium nitride) coated valve lifters has been adopted.
Low Emission
A fuel injection system containing gas injectors has been adopted.
Because the fuel is in the gaseous state, it does not come in contact with
the wall surface, making optimal air-fuel ratio control possible
immediately after the engine has been started.
Precision air-fuel ratio feedback control that uses an air-fuel ratio sensor
and a heated oxygen sensor has been adopted.
Two catalytic converters designed exclusively for the natural gas engine
have been adopted: the WU-TWC (Warm Up Three-Way Catalytic
Converter) and the TWC (Three-Way Catalytic Converter).
Other Features
Highly rigid pistons have been adopted to accommodate the high
compression ratio.
A CNG (Compressed Natural Gas) pressure regulator that precisely
regulates the CNG has been adopted.
A large-bore delivery pipe and fuel hose with minimal internal conduit
resistance have been adopted.
The electro magnetic fuel shutoff valve is added on the delivery pipe.
A fuel pressure sensor that corrects the fuel injection volume and a fuel
temperature sensor have been provided on the delivery pipe.
The starting performance of the engine at low temperatures has been
ensured by increasing the volume of the airflow of the IAC (Idle Air
Control).
Materials that excel in wear resistance have been adopted on the valves
and valve seats for both the intake and exhaust.
Rust-resistant spark plugs have been adopted.
Aluminum lining and carbon fiber have been adopted in the fuel tank.
For the fuel gauge, a fuel tank fuel temperature sensor and a fuel pipe fuel
pressure sensor have been adopted.
Page 20 of 4770

CAMRY ± NEW FEATURES
167CN04
Valve Lifters
Intake ValveAdjusting Shims
Exhaust Valve 40
4. Valve Mechanism
Camshaft
To recover the reduction of engine performance, the intake valve timing and the amount of lift of the intake
and exhaust valves have been changed from those of the base 5S-FE engine.
Specificaitons
Valve TimingValve Lift mm (in.)
EngineIntakeExhaustIntakeExhaustg
OpenCloseOpenCloseIntakeExhaust
5S-FNE3 BTDC38 ABDC45 BBDC3 AT D C7.9 (0.311)8.25 (0.325)
5S-FE43 ABDC7.7 (0.303)7.7 (0.303)
Intake and Exhaust Valves
To improve their wear resistance, the intake valves have undergone special heat treatment, and the mate-
rial of the exhaust vavles has been changed.
The shape of the stem to which the keepers attach has been changed to accommodate the adoption of the
cam with a high lift and of the inner shim type valve adjusting shims.
Valve Lifter and Adjusting Shims
TiN (titanium nitride) coated valve lifter is used to reduce the friction.
To accommodate the high lift, inner shim type valve adjusting shims are used.
Valve Spring
The valve springs for both the intake and exhaust sides accommodate the adoption of the cam with a high
lift and of the inner shim type valve adjusting shims. In addition, their spring rate has been optimized to
reduce friction.
Page 30 of 4770

CAMRY ± NEW FEATURES
No.4 INJECTOR
SPARK PLUGSIGNITERS and
IGNITION COILS
No.2 INJECTOR
No.1 INJECTOR
No.3 INJECTOR
SENSORS ACTUATORS
MANIFOLD ABSOLUTE
PRESSURE SENSORSFI PIM#10+
CRANKSHAFT POSITION
SENSORNE
CAMSHAFT POSITION
SENSORG
ENGINE COOLANT TEMP.
SENSORTHW
INTAKE AIR TEMP. SENSORTHA
THROTTLE POSITION SENSORVTA
COMBINATION METER
SPD
Vehicle Speed Signal
AIR FUEL RATIO SENSOR
(Bank 1, Sensor 1)AF
HEATED OXYGEN SENSOR
(Bank 1, Sensor 2)OX2
POWER STEERING OIL
PRESSER SWITCHPSW
TAILLIGHT & REAR WINDOW
DEFOGGER SYSTEMELS
IGNITION SWITCHSTA
PARK / NEUTRAL POSITION
SWITCHNSW
STOP LIGHT SWITCHSTP
AIRBAG SENSOR ASSEMBLY
F/PS
Fuel Cut-Off Signal
#10
#20+
#20
#30+
#30
#40+
#40
ESA
IGT1,
IGT2
IGF
CONTROL VALVEIACRSD
VSV EGREGR
AIR FUEL RATIO SENSOR
HEATER AIR FUEL RATIO SENSOR
HEATER CONTROLHTAF
HEATED OXYGEN SENSOR
HEATER OXYGEN SENSOR HEATER
CONTROLHT2
MAGNET CLUTCH RERAYAIRE CONDITIONING
CUT-OFF CONTROLMGC
FUEL GAGE
LOW FUEL LEVEL WARNING
LIGHT
ECM
AIR CONDITIONING SWITCHA/C SW
R, 2, L
FUEL
FUEL W
50
Construction
The configuration of the engine control system in the 5S-FNE engine is as shown in the following chart.
(Continued)
Page 32 of 4770
CAMRY ± NEW FEATURES
167CN11
Intake Air
Temp. SensorSpeedometerFuel Gage & Warning
MIL
DLC3
Airbag Sensor Assembly
ECM
VSV
(for EGR)
EGR Vacuum
ModulatorIAC Valve
Throttle
Position
Sensor
Fuel Temp.
Sensor
Fuel Shutoff
ValveFuel
Pressure
Regulator
Oil
SeparatorFuel
Shutoff
Valve
Fuel
Pressure
Sensor
EGR Valve
Crankshaft Position
Sensor Manifold
Absolute
Pressure
SensorFuel Pressure
Sensor
Engine Coolant
Temp. Sensor
Camshaft
Position
Sensor
Air Fuel
Ratio Sensor
WU-TWC
Heated Oxygen Sensor
TWCManual Fuel
Shutoff
ValveFuel Filter
Fuel TankFuel Temp. Sensor
Fuel Shutoff Valve
Coupler 52
Engine Control System Diagram
Page 53 of 4770

The 5S±FE engine is an in±line, 4±cylinder engine with the cylinders numbered 1±2±3±4
from the front. The crankshaft is supported by five bearings inside the crankcase. These bearings
are made of aluminum alloy.
The crankshaft is integrated with eight weights for balance. Oil holes are placed in the center of
the crankshaft to supply oil to the connecting rods, bearing, pistons and other components.
The firing order is 1±3±4±2. The cylinder head is made of aluminum alloy, with a cross flow
type intake and exhaust layout and with pent±roof type combustion chambers. The spark plugs
are located in the center of the combustion chambers.
The intake manifold has four independent long ports and utilizes the inertial supercharging effect
to improve engine torque at low and medium speeds.
Exhaust and intake valves are equipped with irregular pitch springs made of special valve spring
carbon steel which are capable of functioning no matter what the engine speed.
The intake camshaft is driven by a timing belt, and a gear on the intake camshaft engages with
a gear on the exhaust camshaft to drive it. The cam journal is supported at five places between
the valve lifters of each cylinder and on the front end of the cylinder head. Lubrication of the cam
journals and gears is accomplished by oil being supplied through the oiler port in the center of the
camshaft.
Adjustment of the valve clearance is done by means of an outer shim type system, in which valve
adjusting shims are located above the valve lifters. This permits replacement of the shims without
removal of the camshafts.
Pistons are made of high temperature±resistant aluminum alloy, and a depression is built into
the piston head to prevent interference with the valves.
Piston pins are the full±floating type, with the pins fastened to neither the piston boss nor the
connecting rods. Instead, snap rings are fitted on both ends of the pins, preventing the pins from
falling out.
The No.1 compression ring is made of steel and the No.2 compression ring is made of cast iron.
The oil ring is made of a combination of steel and stainless steel. The outer diameter of each
piston ring is slightly larger than the diameter of the piston and the flexibility of the rings allows
them to hug the cylinder walls when they are mounted on the piston. Compression rings No.1 and
No.2 work to prevent gas leakage from the cylinder and the oil ring works to scrape oil off the
cylinder walls to prevent it from entering the combustion chambers.
The cylinder block is made of cast iron. It has four cylinders which are approximately twice the
length of the piston stroke. The top of each cylinder is closed off by the cylinder head and the
lower end of the cylinders becomes the crankcase, in which the crankshaft is installed. In
addition, the cylinder block contains a water jacket, through which coolant is pumped to cool the
cylinders.
The oil pan is bolted onto the bottom of the cylinder block. The oil pan is an oil reservoir made of
pressed sheet steel. A dividing plate is included 'inside the oil pan to keep sufficient oil in the
bottom of the pan even when the vehicle is tilted. This dividing plate also prevents the oil from
making waves when the vehicle is stopped suddenly and the oil shifts away from the oil pump
suction pipe.
The 5S±FE engine uses two balance shafts. The balance shafts are fitted in balance shaft
housings that are located at the bottom of the cylinder block. The No. 1 balance shaft is driven by
the drive gear of the crankshaft No.3 counterweight at twice the speed of the crankshaft. The No.
2 balance shaft is driven by the No±1 balance shaft at the same speed in the same direction as the
crankshaft. The balance shafts are designed to eliminate secondary inertia force from the engine,
thereby reducing the engine noise (booming noise).
± 5S±FE ENGINEENGINE MECHANICALEG1±3
Page 54 of 4770
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09222±30010 Connecting Rod Bushing Remover
& Replacer09201±70010 Valve Guide Bushing Remover & Replacer
(09213±00060) Bolt set (09213±00030) Handle (91651 ±60855) Bolt
(09213±00020) Body With Bolt 09213±80017 Crankshaft Pulley & Gear Puller Set09011±38121 12 mm Socket wrench for 12 Pointed
Head
09223±46011 Crankshaft Front Oil Seal
Replacer
09223±63010 Crankshaft Rear Oil Seal
ReplacerCylinder head bolt and connecting
rod bolt
09213±54015 Crankshaft Pulley Holding Tool09201±41020 Valve Stem Oil Seal Replacer
09202±70010 Valve Spring Compressor
Camshaft oil seal
± 5S±FE ENGINEENGINE MECHANICALEG1±4
Page 55 of 4770
(09248±05011) Valve Lifter Press
(09248±05021) Valve Lifter Stopper
09226±10010 Crankshaft Front & Rear Bearing
Replacer
09616±30011 Steering Worm Bearing Adjusting
Screw Wrench09224±74010 Engine Balancer Backlash
Adjusting Tool
09330±00021 Companion Flange Holding Tool09248±55020 Valve Clearance Adjust Tool Set
RECOMMENDED TOOLS
09816±30010 Oil Pressure Switch Socket09278±54012 Drive Shaft Holding Tool09249±63010 Torque Wrench Adaptor
09843±18020 Diagnosis Check Wire
09090±04010 Engine Sling Device
09200±00010 Engine Adjust KitCamshaft timing pulley
For suspension engineCrankshaft pulley
Oil pump pulley
Knock sensor
± 5S±FE ENGINEENGINE MECHANICALEG1±5
Page 57 of 4770
SSM (SERVICE SPECIAL MATERIALS)
08833±00070 Adhesive 1311,
THREE BOND 1311 or equivalentCamshaft bearing cap
Cylinder head cover
Rear oil sear retainer 08826±00080 Seal packing or equivalent
Flywheel or drive plate bolt Valve seat cutter
Vernier calipers
± 5S±FE ENGINEENGINE MECHANICALEG1±7