1
GENERAL 2000 FEATURES
170EG08
VSV
(for Canister
Closed Valve)VSV
(for
EVAP)
Fuel Tank
Purge Line
Fresh Air LineVapor Pressure
SensorVSV
(for Pressure Switching Valve)
Chacoal Canister
Fresh Air Valve
Drain 2
ENGINE
EVAPORATIVE EMISSION CONTROL SYSTEM
The method for detecting evaporative emission leaks has been changed from the previous internal pressure
monitor type to the vacuum type. The vacuum type forcefully introduces the purge vacuum into the entire
system and a leak is detected by monitoring the transitions in pressure. The changes associated with this sys-
tem are as follows:
A VSV for canister closed valve has been added to the fresh air introduction line.
The 3-way VSV for vapor pressure sensor has been discontinued, and a VSV for pressure switching valve
has been added.
The sensing position of the vapor pressure sensor has been changed from the charcoal canister to the fuel
tank in order to enhance the precision of the vapor pressure sensor.
The fresh air valve characteristics of the charcoal canister have been changed.
Diagnostic trouble codes (DTCs) have been added. For details on the DTCs, refer to the each Repair Manu-
al.
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CAMRY ± OUTLINE OF NEW FEATURES27
8. Brakes
The specifications of the front and rear brakes have been changed.
9. Suspension
The front and rear springs, stabilizers, and shock absorbers have been modified to realize excellent stability,
controllability, and riding comfort.
10. Steering
A check valve has been added to the power steering gear box to help reduce kickback.
The rack stroke of the 5S-FE engine model has been changed to 145mm (5.71 in.), which is the same as
in the 1MZ-FE engine.
11. Body
Hood support dampers are used.
Two utility hooks added in the luggage room for the gasoline engine model.
To install the fuel tank in the front area of the luggage compartment, the upper back panel has been cut
out for the 5S-FNE engine model.
A performance rod that joins the tops of the right and left rear suspension strut towers has been adopted
for the 5S-FNE engine model.
The shape of the rear floor pan has been changed to prevent the luggage compartment capacity from being
reduced as a result of the installation of the fuel tank in the luggage compartment for the 5S-FNE engine
model.
12. Seat
The seat cover of the LE grade model has been changed.
Optional driver power seat added for the LE grade model.
A fixed type seat back is used for the rear seat for the 5S-FNE engine model.
13. Seat Belt
2-point NR (Non-Retractor) seat belt is used for the rear center seat for the 5S-FNE engine model.
14. Wireless Door Lock Control
Audio answer back is adopted.
15. Lighting
Along with the adoption of the 4-beam headlights, the electrical circuit of the daytime running light system
has been changed.
16. Air Conditioning
The air inlet mode selector of heater control panel has been changed from the lever type to the push button
type on the CE and LE grade model.
When the air outlet mode is set to the DEF or FOOT / DEF mode, the air inlet mode also changes to the
FRESH mode, has been also added on the CE and LE grade model.
A fully automatic controlled type air conditioning is used on the XLE grade model.
A defroster-linked air conditioning start up control has been continuing to use since the previous models
with air conditioning.
17. SRS Airbag
The inflator of the SRS airbag for the driver has been made more compact and lightweight.
A signal that causes the supply of fuel to be cut off during a frontal collision is output by the airbag sensor
assembly to the ECM for the 5S-FNE engine model.
CAMRY ± NEW FEATURES36
5S-FNE ENGINE
1. Description
The 5S-FNE engine is a new engine that uses CNG (Compressed Natural Gas) as fuel, which has been devel-
oped based on the 5S-FE gasoline engine.
The main component of natural gas is methane (CH
4), which has fewer carbous (C) than gasoline (mean mo-
lecular formula: C
7.5H13.4). Therefore, the amount of CO2 discharged by this engine is approximately 70%
that of the gasoline engine. Furthermore, this engine achieves low-emission operation by precisely controlled
air-fuel ratio and using special catalysts for the CNG application.
However, because the fuel is in the gaseous form, its volumetric efficiency is low, causing lower power output
if this fuel is used in the base engine.
Therefore, the 5S-FNE engine has adopted the following features: a high compression ratio, the intake valves
with early closed timing, the intake and exhaust valves with increased lift, a low back pressure muffler made
possible by the 2-way exhaust system, injectors for gaseous fuel, and a catalytic converter designed exclu-
sively for CNG application. At the same time, precision air-fuel ratio control is effected through the use of
the air-fuel ratio sensor* and the heater oxygen sensor, thus achieving the level of performance that is equiva-
lent to the base engine. Moreover, this engine realizes extremely low emissions and restoring engine torque.
*: Already adopted on the California specification 5S-FE engine.
Specifications
Item5S-FNE Engine5S-FE Engine
No. of Cyls. & Arrangement4-Cylinder, In-Line
Valve Mechanism16-Valve DOHC,
Belt & Gear Drive
Combustion CamberPentroof Type
ManifoldsCross-Flow
Fuel SystemSFI
Displacement cm3 (cu.in.)2164 (312.0)
Bore x Stroke mm (in.)87.0 x 91.0 (3.43 x 3.58)
Compression Ratio11.0 : 19.5 : 1
Max. Output [SAE-NET]88 kW @ 5200 rpm
(118 HP @ 5200 rpm)
101 kW @ 5200 rpm
(136 HP @ 5200 rpm)
97 kW @ 5200 rpm*
(133 HP @ 5200 rpm)*
Max. Torque [SAE-NET]178 N.m @ 2400 rpm
(131 ft-lbf @ 2400 rpm)
203 N.m @ 4400 rpm
(150 ft-lbf @ 4400 rpm)
201 N
.m @ 4400 rpm*
(148 ft-lbf @ 4400 rpm)*
IntakeOpen3 BTDC
Valve
IntakeClose38 ABDC43 ABDCValve
Timing
ExhaustOpen45 BBDCExhaustClose3 AT D C
Fuel Octane Number RON13091
Oil GradeAPI SJ EC or ILSAC
*: California Specification Models
CAMRY ± NEW FEATURES 38
2. Features of 5S-FNE Engine
Features of the 5S-FNE engine are listed below.
Item
Features
Performance
High compression ratio is used.
High lift camshaft is used.
Low back pressure muffler is used.
Fuel Economy
High compression ratio is used.
Valve spring load has been reduced.
Low-friction. TiN (titanium nitride) coated valve lifters has been adopted.
Low Emission
A fuel injection system containing gas injectors has been adopted.
Because the fuel is in the gaseous state, it does not come in contact with
the wall surface, making optimal air-fuel ratio control possible
immediately after the engine has been started.
Precision air-fuel ratio feedback control that uses an air-fuel ratio sensor
and a heated oxygen sensor has been adopted.
Two catalytic converters designed exclusively for the natural gas engine
have been adopted: the WU-TWC (Warm Up Three-Way Catalytic
Converter) and the TWC (Three-Way Catalytic Converter).
Other Features
Highly rigid pistons have been adopted to accommodate the high
compression ratio.
A CNG (Compressed Natural Gas) pressure regulator that precisely
regulates the CNG has been adopted.
A large-bore delivery pipe and fuel hose with minimal internal conduit
resistance have been adopted.
The electro magnetic fuel shutoff valve is added on the delivery pipe.
A fuel pressure sensor that corrects the fuel injection volume and a fuel
temperature sensor have been provided on the delivery pipe.
The starting performance of the engine at low temperatures has been
ensured by increasing the volume of the airflow of the IAC (Idle Air
Control).
Materials that excel in wear resistance have been adopted on the valves
and valve seats for both the intake and exhaust.
Rust-resistant spark plugs have been adopted.
Aluminum lining and carbon fiber have been adopted in the fuel tank.
For the fuel gauge, a fuel tank fuel temperature sensor and a fuel pipe fuel
pressure sensor have been adopted.
3
CAMRY ± NEW FEATURES
172CM14
Fuel
Pressure
SensorFuel Temp.
SensorFuel
Pressure
RegulatorFuel Shutoff ValveFuel Tank
Fuel Shutoff ValveRelief Valve
Inlet Check
Valve
Fuel Temp.
Sensor
Coupler
Tank Valve Assembly
Vent Tube Manual
Shutoff
Valve Oil
Separator
Fuel Shutoff Valve Injectors
Delivery Pipe Discharge
ValveFuel
Pressure
SensorFuel
Filter43
6. Fuel System
General
The compressed gas [maximum pressure approximately 250 kg / cm
2 (3600 psi, 24.8 MPa) @ 21C
(70F)] from the CNG fuel tank located in the rear section of the vehicle is routed via a fuel filter to the
engine compartment. The pressure of the fuel is then reduced to 8 kg / cm
2 (114 psi, 785 kPa).
A pressure regulator and injectors designed exclusively for CNG application have been adopted.
A fuel pressure sensor and a fuel temperature sensor that are used for the correction of the fuel injection
volume are located on the delivery pipe.
The fuel tank, pressure regulator, and the delivery pipe are provided with shutoff valves that shut off the
fuel when the ignition switch is turned OFF.
In addition, these valves shut off the fuel when the engine stalls, the SRS airbag is deployed, or the pres-
sure in the main pipe becomes abnormally low.
A fuel temperature sensor for the fuel gauge is mounted on the tank valve assembly, and a fuel pressure
sensor is mounted immediately upstream of the pressure regulator.
Fuel System Diagram
CAMRY ± NEW FEATURES
167CN08
Tank Valve
AssemblyTank Band
Coil Springs
167CN26
Tank Valve AssemblyFuel
Temperature
Sensor 44
Fuel Tank
A fuel tank made with carbon fiber and alumi-
num lining has been adopted to prevent weight
increase.
Because the fuel tank expands along with the
increase in the pressure of the compressed gas,
the tank bands contain coil springs to accom-
modate the fluctuation in the perimeter of the
tank.
The fuel tank is provided with a tank valve as-
sembly.
Tank Valve Assembly
1) General
The tank valve assembly is mounted on the
tank and consists of a fuel shutoff valve, inlet
check valve, relief valve and two manual cut-
off valves.
3
CAMRY ± NEW FEATURES
172CM13
Discharge
ValveFuel Pressure Sensor
Fuel Temp. SensorDelivery Pipe
CNG
Fuel Shutoff
Valve
Injector
167CN23
Rubber Sheet47
Delivery Pipe
A delivery pipe with a wide passage that enables a large volume of gas to flow responsively has been
adopted to minimize the pressure loss.
A fuel pressure sensor and a fuel temperature sensor that help correct the fuel injection volume are
mounted on the delivery pipe.
Similar to the fuel shutoff valves for the fuel tank and the fuel pressure regulator, a fuel shutoff valve is
provided on the fuel inlet side of the delivery pipe to shut off the supply of fuel when the engine is stopped
or during abnormal conditions.
To discharge the fuel out of the delivery pipe during service, a discharge valve is provided.
Injector
For the injection of fuel in the gaseous state, injectors that allow the flow of a large volume of fuel and pro-
vide improved sealing performance have been adopted.
CAMRY ± NEW FEATURES
172CM16
: Plating Area
Platinum Tip
48
Fuel Temperature and Pressure Sensor for Fuel Gage
A fuel temperature sensor that detects the temperature in the fuel tank is provided on the tank valve assem-
bly.
A fuel pressure sensor that detects the pressure in the fuel main pipe is provided immediately upstream of
the fuel pressure regulator.
The pressure and the temperature of the fuel are detected by these sensors and are input into the ECM.
These values are then converted by the ECM into the equivalent pressure at 21C to actuate the fuel gauge.
7. Ignition System
Because the spark plugs are susceptible to rust when used with natural gas, corrosion-resistant spark plugs
have been adopted. These spark plugs are the platinum-tipped spark plugs that have their metallic portion
plated.
Recommended Spark Plug
DENSOPK20TR8-G
Plug Gap0.8 ± 1.0 mm (0.031 ± 0.39 in.)