Page 1721 of 4770
AUTOMATIC TRANSAXLELOWER VALVE BODY ±
AX±88
RETAINER, STRAINER AND CHECK BALLS LOCATION
RetainerHeight / Width / Thickness
mm (in.)
@@@@@: [c I]Primary Regulator Valve9.2 / 5.0 / 3.2 (0.362 / 0.197 / 0.128)
@@@@@: [c J]2±3 Shift Valve8.0 / 6.0 / 3.2 (0.315 / 0.236 / 0.126)
@@@@@: [c K]1±2 Shift Valve9.2 / 5.0 / 3.2 (0.362 / 0.197 / 0.126)
@@@@@: [c L]3±4 Shift Valve8.0 / 6.0 / 3.2 (0.315 / 0.236 / 0.126)
@@@@@: [c M]Secondary Regulator Valve13.0 / 6.0 / 3.2 (0.512 / 0.236 / 0.126)
@@@@@: [c N]Lock±up Signal Vave15.0 / 5.0 / 3.2 (0.591 / 0.197 / 0.126)
AX0GE±02
Page 1722 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±89
DIFFERENTIAL ASSEMBLY
COMPONENTS
AX0GF±02
Page 1723 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±90
DIFFERENTIAL CASE DISASSEMBLY
1. REMOVE RING GEAR
(a) Loosen the staked part of the lock plate.
(b) Remove the 8 bolts and locking plates.
(c) Using a copper hammer, tap on the ring gear to remove
it from the case.
2. REMOVE SIDE BEARINGS
Fasten SST under the bearing above the cutouts on the
speedometer drive gear. Remove the bearing from the
case.
SST 09502±10012
3. CHECK SIDE GEAR BACKLASH
Using a dial gauge, measure the backlash of each side
gear while holding one pinion toward the case.
Standard backlash:
0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
4. DISASSEMBLE DIFFERENTIAL CASE
(a) Drive out the pinion shaft lock pin from the side on which
the ring gear is installed.
AX0GG±02
Page 1724 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±91
(b) Remove the pinion shaft from the case.
(c) Remove the 2 pinions and 2 side gears with the 4 thrust
washers.
5. REMOVE LH OIL SEAL
Using a hammer and screwdriver, remove the oil seal.
6. REMOVE BEARING OUTER RACE FROM LH SIDE
BEARING RETAINER
Using SST, press out the outer race and shim.
SST 09350±32014 (09351±32090)
7. REMOVE RH OIL SEAL
Using a hammer and screwdriver, remove the oil seal.
DIFFERENTIAL CASE ASSEMBLY
1. INSTALL RH OIL SEAL
(a) Using SST, drive in a new oil seal until its surface is flush
with the surface of the case.
SST 09350±32014 (09351±32130, 09351±32150)
(b) Coat the oil seal lip with MP grease.
AX0GH±02
Page 1725 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±92
2. INSTALL BEARING OUTER RACE TO LH SIDE BEAR-
ING RETAINER
(a) Place the shim onto the retainer.
(b) Using SST, press a new outer race into the retainer.
SST 09350±32014 (09351±32111, 09351±32130)
HINT: Use the 2.60 mm (0.1024 in.) thick thim.
3. INSTALL LH OIL SEAL
(a) Using SST, drive in a new oil seal.
SST 09350±32014 (09351±32130, 09351±32150)
Oil seal drive in depth:
2.7 mm (0.106 in.)
(b) Coat the oil seal lip with MP grease.
4. ASSEMBLE DIFFERENTIAL CASE
(a) Install the removed thrust washers to the side gears.
(b) Install the side gears with thrust washers, pinion thrust
washers and pinion gears.
(c) Install the pinion shaft.
Page 1726 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±93
(d) Check the side gear backlash.
Measure the side gear backlash while holding one pinion
gear toward the case.
Standard backlash:
0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Referring to the table below, select thrust washers which
will ensure that the backlash is within specification. Try to
select washers of the same size for both sides.
Thrust washer thickness
mm (in.)
ThicknessThickness
0.95 (0.0374)1.10 (0.0433)
1.00 (0.0394)1.15 (0.0453)
1.05 (0.0413)1.20 (0.0472)
If the backlash is not within specification, install a thrust
washer of a different thickness.
(e) Using a hammer and punch, drive the lock pin through the
case and hole in the pinion shaft.
(f) Stake the differential case.
5. INSTALL SIDE BEARINGS
(a) Install the speedometer drive gear onto the differential
case.
(b) Using SST and a press, press in the RH side bearing onto
the differential case.
SST 09350±32014 (09351±32090, 09351±32120)
Page 1727 of 4770

AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±94
(c) Using SST and a press, press in the LH side bearing onto
the differential case.
SST 09710±28020 (09710±08040)
6. INSTALL RING GEAR
(a) Clean the contact surface of the differential case.
(b) Heat the ring gear to about 100 °C (212 °F) in an oil bath.
(c) Carefully remove the ring gear from the water.
NOTICE: Do not heat the ring gear above 110 °C (230 °F).
(d) Clean the contact surface of the ring gear with cleaning
solvent.
(e) Quickly install the ring gear on the differential case.
(f) Install new locking plates and set bolts. When the ring
gear has cooled sufficiently, tighten the set bolts uniformly
a little at a time. Torque the bolts.
Torque: 97 N´m (985 kgf´cm, 71 ft´lbf)
(g) Using a hammer and drift punch, stake the locking plates.
HINT: Stake one claw flush with the flat surface of the nut.
For the claw contacting the protruding portion of the nut,
stake only the half on the tightening side.
DRIVE PINION DISASSEMBLY
1. REMOVE DRIVE PINION SHAFT BEARING
Using SST, press out the bearing.
SST 09950±00020
AX0GJ±02
Page 1728 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±95
2. REMOVE OIL SEALS FROM CAGE
Using SST, press out the two oil seals together.
SST 09350±32014 (09351±32090)
3. REMOVE SHAFT BEARING OUTER RACE FROM
CAGE
Using a hammer and brass bar, drive out the outer race
from the cage.
4. REMOVE COUNTER DRIVEN GEAR BEARING
Using SST, press out the bearing.
SST 09950±00020
DRIVE PINION SHAFT ASSEMBLY
1. INSTALL COUNTER DRIVEN GEAR BEARING
Using SST, press in a new bearing.
SST 09350±32014 (09351±32090)
2. INSTALL OIL SEALS TO CAGE
(a) Using SST, press in a new oil seal with the lip facing down-
ward.
SST 09350±32014 (09351±32090)
Oil seal press in depth (from flat end):
9.5 mm (0.374 in.)
AX0GK±02