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(f) Using a pin punch, drive in the roll pin until its surface is
flush with the manual valve lever surface.
(g) Match the collar hole to the lever caulking hollow and
caulk the collar to the lever.
(h) Install the retaining spring.
3. INSTALL PARKING LOCK PAWL BRACKET AND
GUIDE
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
4. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P position.
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5. INSTALL FIRST AND REVERSE BRAKE PISTON TO
TRANSMISSION CASE
(a) Coat the new O±rings with ATF.
(b) Install the 2 O±rings on the piston.
(c) Push the piston into the bore of the case, facing the spring
seat upward.
6. INSTALL PISTON RETURN SPRING
(a) Place the return spring and snap ring on the piston.
(b) Place SST, and compress the return spring evenly by
tightening the bolt gradually.
SST 09350±32014 (09351±32040)
(c) Install snap ring. Visually check to make sure it is fully
seated and centered by the 3 lugs on the spring retainer.
Be sure the end gap of snap ring is not aligned with the
spring retainer claw.
(d) Remove the SST.
7. INSTALL SNAP RING TO TRANSAXLE CASE
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8. INSTALL OVERDRIVE UNIT
(a) Install the overdrive brake apply gasket and overdrive
clutch apply gasket.
(b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
(d) Make sure that the length from the top surface of the case
to the counter driven gear surface should be about 24 mm
(0.94 in.).
(e) Place the new gasket onto the transaxle case.
(f) Install the overdrive assembly with overdrive case to the
transaxle case.
Page 1908 of 4770

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
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(g) Coat the threads of 23 mm (0.91 in.) bolts with sealer.
Sealer:
Part No.08833±00070, THREE BOND 1324 or equiva-
lent
(h) Install and tighten the 13 bolts.
HINT: Each bolt length is indicated below.
Bolt length:
Bolt A: 61 mm (2.402 in.)
Bolt B 38 mm (1.496 in.)
Bolt C: 23 mm (0.906 in.)
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
9. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft as end play in axial
direction.
End play: 0.47±1.50 mm (0.0185±0.0591 in.)
If the end play is not within specification, check the instal-
lation of intermediate shaft.
(b) Make sure that the intermediate shaft turns smoothly.
10. INSTALL REAR PLANETARY GEAR
(a) Install the rear planetary ring gear.
(b) Place the bearing onto the ring gear.
Bearing outer diameter: 38.7 mm (1.524 in.)
Bearing inner diameter: 22.6 mm (0.890 in.)
(c) Coat the thrust washer with petroleum jelly and place it
onto the rear planetary gear.
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(d) Install the rear planetary gear.
11. INSTALL DISCS, PLATES AND FLANGE OF FIRST
AND REVERSE BRAKE
(a) Install the 6 plates and discs.
Install in order:
P=Plate D=Disc
P±D±P±D±P±D±P±D±P±D±P±D
(b) Install the flange, facing the flat end downward.
(c) Install the snap ring.
HINT: Be sure that the end gap of the snap ring is not
aligned with one of the cutouts.
12. CHECK FIRST AND REVERSE BRAKE
(a) Check the operation of the first and reverse brake piston.
Apply compressed air into the case passage and confirm
that the piston moves.
(b) Using a filler gauge, check that pack clearance of the first
and reverse brake.
Clearance:
1.92±2.68 mm (0.0756±0.1055 in.)
Page 1910 of 4770
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13. INSTALL NO.2 ONE±WAY CLUTCH INTO CASE
(a) Place the No.2 one±way clutch with the shiny side of
flange upward.
(b) Install the one±way clutch while turning the planetary
gear clockwise with SST.
SST 09350±32014 (09351±32050)
If the planetary gear cannot turn clockwise, check the
installation of the one±way clutch.
(c) Install the snap ring.
HINT: Be sure that the end gap of the snap ring is not
aligned with one of cutouts.
(d) Coat the thrust washer with petroleum jelly and install it
onto the rear planetary gear.
14. INSTALL SECOND COAST BRAKE BAND GUIDE
15. PLACE NO.1 ONE±WAY CLUTCH
(a) Coat the thrust washer with petroleum jelly and install it
on the No.1 one±way clutch.
Page 1911 of 4770
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(b) Place the No.1 one±way clutch onto the rear planetary
gear.
16. INSTALL SECOND BRAKE
(a) Install the flange, facing the flat end upward.
(b) Install the 3 discs and plates.
Install in order:
P=Plate D=Disc
D±P±D±P±D±P
(c) Place the piston return spring into the case.
(d) Place the second brake drum into the case.
HINT: Align the groove of the drum with the bolt.
(e) Place the snap ring into the case so that end gap is
installed into the groove.
(f) While compressing the piston return spring over the drum
with screwdriver, install the snap ring into the groove.
(g) Be sure that the end gap of the snap ring is not aligned
with one of cutouts.
Page 1912 of 4770
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17. INSTALL NEW SECOND BRAKE GASKET
Install a new gasket until it makes contact with the second
brake drum.
18. CHECK OPERATION OF SECOND BRAKE
Apply compressed air into the second brake gasket and
confirm that the piston moves.
19. INSTALL SUN GEAR AND SUN GEAR INPUT DRUM
(a) Coat the thrust washer with petroleum jelly and install it
on the sun gear input drum.
(b) While turning the sun gear clockwise, install it into the
No.1 one±way clutch.
20. INSTALL OIL SEAL RING TO INTERMEDIATE SHAFT
HINT: After installing the oil seal ring, check that it moves
smoothly.