Page 2265 of 4770
BR0B6±01
± BRAKEREAR BRAKE CALIPER
BR±43
2066 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BR±41).
NOTICE:
Apply lithium soap base glycol grease to the parts indicated by the arrows (See page BR±24).
Page 2266 of 4770
BR0B7±02
BR±44
± BRAKEREAR BRAKE CALIPER
2067 Author: Date:
INSTALLATION
Installation is in the reverse order of removal (See page BR±40).
HINT:
After installation, fill the brake reservoir with brake fluid and bleed the brake system
(See page BR±4).
Check for leaks.
Page 2267 of 4770
BR0B8±03
W03275
Guide Plate
SpringShoe Strut
ShimAdjuster
Rear Disc Brake
Assembly
Disc
Plug Pin
Shoe Return Spring Rear Shoe Parking Brake
Lever
C±washer
Pin
Front Shoe
Adjuster
Tension Spring
Shoe Hold±down Spring
Shoe Hold±down Spring Cup
High temperature grease Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
47 (475, 34)
± BRAKEPARKING BRAKE
BR±45
2068 Author: Date:
PARKING BRAKE
COMPONENTS
Page 2268 of 4770

BR0B9±03
W03265
R00309
BR3948
R00310
BR±46
± BRAKEPARKING BRAKE
2069 Author: Date:
DISASSEMBLY
1. REMOVE REAR WHEEL
Torque: 103 N´m (1.050 kgf´cm, 76 ft´lbf)
2. REMOVE REAR DISC BRAKE ASSEMBLY
(a) Remove the 2 mounting bolts and remove the disc brake
assembly.
Torque: 47 N´m (475 kgf´cm, 34 ft´lbf)
(b) Suspend the disc brake securely. Ensure that the hose is
not stretched.
3. REMOVE DISC
Release the parking brake lever and remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until
the wheel turns freely.
4. REMOVE SHOE RETURN SPRINGS
Using needle±nose pliers, remove the shoe return springs.
5. REMOVE FRONT SHOE ADJUSTER AND TENSION
SPRING
(a) Slide out the front shoe and remove the shoe adjuster.
(b) Remove the shoe strut with the spring.
(c) Remove the shoe hold±down spring cups, spring and pin.
(d) Disconnect the tension spring and remove the front shoe.
6. REMOVE REAR SHOE
(a) Slide out the rear shoe.
(b) Remove the tension spring from the rear shoe.
(c) Remove the shoe hold±down spring cups, spring and pin.
(d) Using needle±nose pliers, disconnect the parking brake
cable from the parking brake shoe lever.
Page 2269 of 4770

BR0BA±02
R00343Clearance
Shim
R00312
R00313
± BRAKEPARKING BRAKE
BR±47
2070 Author: Date:
INSPECTION
1. INSPECT DISASSEMBLED PARTS
Inspect the disassembled parts for wear, rust or damage.
2. MEASURE BRAKE SHOE LINING THICKNESS
(See step 2 on page BR±34)
Standard thickness: 2.0 mm (0.079 in.)
Minimum thickness: 1.0 mm (0.039 in.)
3. MEASURE DISC INSIDE DIAMETER
(See step 3 on page BR±34)
Standard inside diameter: 170 mm (6.69 in.)
Maximum inside diameter: 171 mm (6.73 in.)
4. INSPECT PARKING BRAKE LINING AND DISC FOR
PROPER CONTACT (See step 4 on page BR±34)
5. MEASURE CLEARANCE BETWEEN PARKING
BRAKE SHOE AND LEVER
Using a feeler gauge, measure the clearance.
Standard clearance: Less than 0.35 mm (0.0138 in.)
If the clearance is not within the specification, replace the shim
with one of the correct size.
Shim ThicknessShim Thickness
0.3 mm (0.012 in.)0.9 mm (0.035 in.)
0.6 mm (0.024 in.)±
6. IF NECESSARY, REPLACE SHIM
(a) Using a screwdriver, remove the C±washer and shim.
(b) Install the correct size shim with a new C±washer.
(c) Remeasure the clearance.
Page 2270 of 4770
BR0BB±02
BR0823
Contract
Expand BR±48
± BRAKEPARKING BRAKE
2071 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly
(See page BR±46).
NOTICE:
Apply high temperature grease to the parts indicated by the
arrows (See page BR±45).
1. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug.
(c) Turn the adjuster and expand the shoes until the disc
locks.
(d) Return the adjuster 8 notches.
(e) Install the hole plug.
2. SETTLING PARKING BRAKE SHOES AND DISC
(a) With the parking brake release button pushed in, pull the
lever with 98 N (10 kgf, 22 lbf) of force.
(b) Drive the vehicle at about 50 km/h (31 mph) on a safe, lev-
el and dry road for about 400 meters (0.25 mile) in this
condition.
(c) Repeat this procedure 2 or 3 times.
3. RECHECK AND ADJUST PARKING BRAKE LEVER
TRAVEL (See page BR±8)
Page 2271 of 4770
BR0BC±03
W04698
SST
SST
± BRAKEPROPORTIONING VALVE (P VALVE)
BR±49
2072 Author: Date:
PROPORTIONING VALVE (P VALVE)
INSPECTION
1. INSTALL LSPV GAUGE (SST)
SST 09709±29018
2. BLEED AIR FROM FLUID PRESSURE GAUGE
3. RAISE MASTER CYLINDER PRESSURE AND CHECK REAR WHEEL CYLINDER OR CALIPER
PRESSURE
Master cylinder fluid pressureRear brake cylinder fluid pressure
5S±FE engine:
2,452 kPa (25 kgf/cm2, 356 psi)2,452 kPa (25 kgf/cm2, 356 psi)
7,845 kPa (80 kgf/cm2, 1,138 psi)4,413 kPa (45 kgf/cm2, 640 psi)
1MZ±FE engine:
2,942 kPa (30 kgf/cm2, 427 psi)2,942 kPa (30 kgf/cm2, 427 psi)
7,845 kPa (80 kgf/cm2, 1,138 psi)5,982 kPa (61 kgf/cm2, 868 psi)
If the rear brake cylinder pressure is incorrect, replace the P valve assembly.
4. REMOVE LSPV GAUGE (SST) AND BLEED BRAKE SYSTEM (See page BR±4)
5. CHECK FOR LEAKS
Page 2272 of 4770

BR0BD±02
W03244
R09422
(SST) Sub±Wire Harness G (SST)
ABSSub±Wire Harness L (SST)
Sub±Wire Harness I (SST) ActuatorABS Actuator Checker BR±50
± BRAKEABS ACTUATOR (DENSO Made)
2073 Author: Date:
ABS ACTUATOR (DENSO Made)
ON±VEHICLE INSPECTION
HINT:
Using the ABS actuator checker (SST), check the operation of
the actuator. If the actuator does not operate, check the opera-
tion of sub±wire harness G according to the instructions on
pages DI±502 and DI±507. If the solenoid and/or pump motor
relay are abnormal, replace the relay and inspect the actuator
operation again.
1. INSPECT BATTERY POSITIVE VOLTAGE
Battery positive voltage: 10 ± 14 V
2. DISCONNECT CONNECTORS
Disconnect the 2 connectors from the actuator.
3. CONNECT ACTUATOR CHECKER (SST)
(a) Connect the actuator checker (SST) to the actuator side
wire harness via the sub±wire harness (SST), as shown.
SST 09990±00150, 09990±00250, 09990±00300,
09990±00360
(b) Connect the red cable of the checker to the battery posi-
tive (+) terminal and black cable to the negative (±) termi-
nal. Connect the black cable of the sub±wire harness to
the battery negative (±) terminal or body ground.