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GENERAL 2000 FEATURES
DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE
Evaporative Emission Control System3 . . . . . . . .
AUTOMATIC TRANSMISSION
Overdrive switch4 . . . . . . . . . . . . . . . . . . . . . . . . .
COROLLA
OUTLINE OF NEW FEATURES 6. . . . . . . . . . . .
MODEL CODE 7. . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LINE-UP 7. . . . . . . . . . . . . . . . . . . . . . . .
NEW FEATURES
1ZZ-FE Engine
Description8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Major Difference9 . . . . . . . . . . . . . . . . . . . . . . .
Valve Mechanism10 . . . . . . . . . . . . . . . . . . . . . . .
Ignition System11 . . . . . . . . . . . . . . . . . . . . . . . .
Engine Control System12 . . . . . . . . . . . . . . . . . . .
Brakes
General20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Diagram20 . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Circuit20 . . . . . . . . . . . . . . . . . . . . . . .
Operation21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAMRY
OUTLINE OF NEW FEATURES 26. . . . . . . . . . . .
MODEL CODE 29. . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LINE-UP 30. . . . . . . . . . . . . . . . . . . . . . . . .
NEW FEATURES
Exterior31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5S-FE Engine
Description33 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Major Difference34 . . . . . . . . . . . . . . . . . . . . . . .
Intake and Exhaust System34 . . . . . . . . . . . . . . .
Fuel System35 . . . . . . . . . . . . . . . . . . . . . . . . . . .
5S-FNE Engine
Description36 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features of 5S-FNE Engine38 . . . . . . . . . . . . . . .
Engine Proper39 . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Mechanism40 . . . . . . . . . . . . . . . . . . . . . . .
Intake and Exhaust System41 . . . . . . . . . . . . . . .
Fuel System43 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition System48 . . . . . . . . . . . . . . . . . . . . . . . .
Engine Control System49 . . . . . . . . . . . . . . . . . . .
1MZ-FE Engine54 . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Transaxle54 . . . . . . . . . . . . . . . . . . . . . .
Brakes55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lighting58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Conditioning59 . . . . . . . . . . . . . . . . . . . . . . . . .
SRS Airbag59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAMRY SOLARA
OUTLINE OF NEW FEATURES 62. . . . . . . . . . . .
MODEL CODE 64. . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LINE-UP 64. . . . . . . . . . . . . . . . . . . . . . . . .
SIENNA
OUTLINE OF NEW FEATURES 66. . . . . . . . . . . .
MODEL CODE 67. . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LINE-UP 67. . . . . . . . . . . . . . . . . . . . . . . . .
RAV4
OUTLINE OF NEW FEATURES 70. . . . . . . . . . . .
MODEL CODE 71. . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LINE-UP 71. . . . . . . . . . . . . . . . . . . . . . . . .
TOYOTA TACOMA
OUTLINE OF NEW FEATURES 74. . . . . . . . . . . .
MODEL CODE 76. . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LINE-UP 77. . . . . . . . . . . . . . . . . . . . . . . . .
NEW FEATURES
2RZ-FE and 3RZ-FE Engine
Description78 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEV Compliance78 . . . . . . . . . . . . . . . . . . . . . . .
Differential82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4RUNNER
OUTLINE OF NEW FEATURES 84. . . . . . . . . . . .
MODEL CODE 86. . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LINE-UP 86. . . . . . . . . . . . . . . . . . . . . . . . .
LAND CRUISER
OUTLINE OF NEW FEATURES 88. . . . . . . . . . . .
MODEL CODE 90. . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL LINE-UP 90. . . . . . . . . . . . . . . . . . . . . . . . .
NEW FEATURES
Engine91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brakes
General92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Diagram93 . . . . . . . . . . . . . . . . . . . . . . . .
Layout of Components94 . . . . . . . . . . . . . . . . . . .
2
TABLE OF CONTENTS
3
CAMRY ± OUTLINE OF NEW FEATURES27
8. Brakes
The specifications of the front and rear brakes have been changed.
9. Suspension
The front and rear springs, stabilizers, and shock absorbers have been modified to realize excellent stability,
controllability, and riding comfort.
10. Steering
A check valve has been added to the power steering gear box to help reduce kickback.
The rack stroke of the 5S-FE engine model has been changed to 145mm (5.71 in.), which is the same as
in the 1MZ-FE engine.
11. Body
Hood support dampers are used.
Two utility hooks added in the luggage room for the gasoline engine model.
To install the fuel tank in the front area of the luggage compartment, the upper back panel has been cut
out for the 5S-FNE engine model.
A performance rod that joins the tops of the right and left rear suspension strut towers has been adopted
for the 5S-FNE engine model.
The shape of the rear floor pan has been changed to prevent the luggage compartment capacity from being
reduced as a result of the installation of the fuel tank in the luggage compartment for the 5S-FNE engine
model.
12. Seat
The seat cover of the LE grade model has been changed.
Optional driver power seat added for the LE grade model.
A fixed type seat back is used for the rear seat for the 5S-FNE engine model.
13. Seat Belt
2-point NR (Non-Retractor) seat belt is used for the rear center seat for the 5S-FNE engine model.
14. Wireless Door Lock Control
Audio answer back is adopted.
15. Lighting
Along with the adoption of the 4-beam headlights, the electrical circuit of the daytime running light system
has been changed.
16. Air Conditioning
The air inlet mode selector of heater control panel has been changed from the lever type to the push button
type on the CE and LE grade model.
When the air outlet mode is set to the DEF or FOOT / DEF mode, the air inlet mode also changes to the
FRESH mode, has been also added on the CE and LE grade model.
A fully automatic controlled type air conditioning is used on the XLE grade model.
A defroster-linked air conditioning start up control has been continuing to use since the previous models
with air conditioning.
17. SRS Airbag
The inflator of the SRS airbag for the driver has been made more compact and lightweight.
A signal that causes the supply of fuel to be cut off during a frontal collision is output by the airbag sensor
assembly to the ECM for the 5S-FNE engine model.
FUEL SYSTEM
1. When disconnecting the high pressure fuel line, a
large amount of gasoline will spill out, so observe the
following procedures:
(a) Put a container under the connection.
(b) Slowly loosen the connection.
(c) Disconnect the connection.
(d) Plug the connection with a rubber plug.
2. When connecting the flare nut or union bolt on the
high pressure pipe union, observe the following proce±
dures:
Union Bolt Type:
(a) Always use a new gasket.
(b) Tighten the union bolt by hand.
(c) Tighten the union bolt to the specified torque.
Torque: 29 N±m (300 kgf±cm, 22 ft±lbf)
Flare Nut Type:
(s) Apply alight coat of engine oil to the flare and tighten
the flare nut by hand.
(b) Using SST, torque the flare nut.
SST 09631±22020
Torque:
28 N±m (285 kgf±cm, 21 ft±lbf) for fuel pump side
30 N±m (310 kgf±cm, 22 ft±lbf) for others
HINT: Use a torque wrench with a fulcrum length of
30 cm (11.81 in.).
3. Observe the following precautions when removing
and installing the injectors.
(a) Never reuse the O±ring.
(b) When placing a new O±ring on the injector, take care
not to damage it in any way.
(c) Coat a new 0± ring with spindle oil or gasoline before
installing±never use engine, gear or brake oil.
4. Install the injector to delivery pipe and intake manifold
as shown in the illustration.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±175
60CHASSISÐBRAKES
BRAKES
DESCRIPTION
The ventilated disc brake is used for front brake on all models.
The rear drum brake is used on the 5S±FE engine model, and the rear solid disc brake is used on the 1MZ±FE engine
model.
The ABS is provided on the 5S±FE engine CE grade model as an option and on other models as standard.
An ABS actuator has been changed to the 2±position solenoid valve type actuator.
A compact and lightweight ABS & TRAC system, in which the ABS and TRAC functions are integrated, is made
available as an option on the LE and XLE grade models with the 1MZ±FE engine.
A portless and portless type master cylinder is used on the models with ABS & TRAC system.
The center lever type parking brake is adopted on all models.
72CHASSISÐBRAKES
5. Function of Components
No.ComponentFunction
1Slip Indicator LightBlinks to inform the driver when the TRAC system is operated.
2TRAC OFF Indicator Light
Lights to inform the driver when the TRAC system is turned OFF by
the by the TRAC OFF switch. And, blinks to alert the driver when
the ECU detects the malfunction in the TRAC system.
3ECM
Sends signals to the ABS & TRAC ECU, such as the throttle
valve opening angle, specific volume of intake air signal, etc.
Controls the engine output and shift timing in accordance with
the fuel cutoff request and shift timing request that are output by
the ABS & TRAC ECU.
4ABS & TRAC ECU
Judges the vehicle driving condition based on signals from 4 speed
sensors and signals from ECM, and sends fuel cut and shift timing
demand signals to the ECM and brake control signal to the ABS &
TRAC actuator.
5ABS & TRAC Actuator
Controls the brake fluid pressure to each brake wheel cylinder
of the driving wheel (front wheel) by signals from the ABS &
TRAC ECU.
ABS & TRAC
Solenoid RelayDirects electricity to the solenoid valves in the actuator.
6ABS & TRAC
RelayPump Motor
RelayControls the pump motor operation in the actuator.
7Speed Sensors (Front and Rear)Detect the wheel speed of each of four wheels.
8Throttle Position SensorDetects the throttle valve opening angle.
9TRAC OFF SwitchTurns the TRAC system inoperative.
73 CHASSISÐBRAKES
6. Construction and Operation of Components
TRAC OFF Switch and Indicator Light
1) TRAC OFF Switch
When pressing, this switch turns the TRAC system to be inoperative. Pressing it again changes it to be operative.
When turning the ignition switch from ªOFFº to ªONº, TRAC system always becomes operative.
2) TRAC OFF Indicator Light
This light comes on when the TRAC system is set inoperative by the TRAC OFF switch, and informs the driver
accordingly. And blinks to alert the driver when a malfunction has occurred in the engine and TRAC system.
3) Slip Indicator Light
When the TRAC system is operative, the light blinks and informs the driver accordingly.
ABS & TRAC Actuator
1) Construction
The ABS & TRAC actuator consists of 12 two±position solenoid valves, 1 motor, 2 pumps 2 reservoirs and 2 pressure
regulator valves.
The 12 two±position solenoid valves consists of 2 master cut solenoid valves, 2 reservoirs cut solenoid valves, 4
pressure holding valves, and 4pressure reduction valves.
Pressure regulator valve is assembled into the master cut solenoid valve.
The basic construction and operation of the pump, reservoir, pressure holding valve, and pressure reduction valve
are shared with ABS.
a. Master Cut Solenoid Valve
When the TRAC system is active, a signal from the ABS & TRAC ECU causes the master cut solenoid valve to turn
ON in order to shut off the circuit between the master cylinder and the front brake wheel cylinder.
81CHASSISÐBRAKES
2) Initial Check
An initial check is carried out once every a few seconds after the ignition was turned on. The functions of each
solenoid valve and pump motor in the actuator are checked on order.
3) Self±Diagnosis
If the ABS & TRAC ECU detects a malfunction in the engine, ABS or TRAC system, it blinks the TRAC OFF
indicator light to alert the driver of the malfunction. At the same, the ABS & TRAC 1997 Avalon Repair Manual
(Pub. No. RM504U) for the diagnostic code check method, diagnostic code and diagnostic code clearance.
4) Fail±Safe
In the event of a malfunction in the engine, ABS or TRAC system, the ABS & ECU prohibits the TRAC system.
Thus, the brake and engine controls will operate in the same conditions as those without the TRAC system.
116BODY ELECTRICALÐACCESSORIES
CRUISE CONTROL SYSTEM
1. General
Once the system is set to a desired vehicle speed, the engine throttle position is adjusted automatically to maintain
the vehicle speed at that speed without depressing the accelerator pedal.
The basic sonstruction and operation of this system are the same as the previous model. However, on the new model,
the control method for the manual and auto cancel functions have been changed. Also, a new motor type actuator
that is both lightweight and simple in construction has been adopted.
2. Construction and Operation
Actuator
The new Camry has adopted a new motor type actuator. The new motor type actuator consists of a motor, control link
and limit swit h, etc. as shown belwo.
The potentiometer hat measured the opening angle of the control link and transmitted the signals to the cruise control
ECU has been discontinued in the new actuator. The new actuator is equipped it with a compact motor. As a result,
the new actuator is made both lightweight and simple in construction.
Without the potentiometer, the new actuator contnuously regulates the opening angle of the control link.
This is made possible by the ECU, which compares the curent vehiclespeed input with the desired vehicle speed that
is stored in memory, and the result of that comparison is transmitted to the actuator.
Cruise Control ECU
1) Manual Cancel Fucntion
The manual cancel function has been changed as follows:
New
Previous
Transaxle shifted to positions other than ªDº.Transaxle shifted to ªNº position.
ÐPull up the parking brake lever.