Page 1561 of 4770

AC0M4±02
N01143
W
N01150
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC±39
2521 Author: Date:
COMPRESSOR AND MAGNETIC
CLUTCH
ON±VEHICLE INSPECTION
1. INSPECT COMPRESSOR FOR METALLIC SOUND
(a) Start engine.
(b) Check if there is a metallic sound from the compressor
when the A/C switch is on.
If metallic sound is heard, replace the compressor assembly.
2. INSPECT REFRIGERANT PRESSURE
See ºON±VEHICLE INSPECTIONº of AIR CONDITIONING
SYSTEM on page AC±3.
3. INSPECT COMPRESSOR LOCK SENSOR RESIS-
TANCE
(a) Disconnect the connector.
(b) Measure resistance between terminals 1 and 2.
Standard resistance: 65 ± 125 W at 20 °C (68 °F)
If resistance is not as specified, replace the compressor assem-
bly.
4. INSPECT VISUALLY FOR LEAKAGE OF REFRIGER-
ANT FROM SAFETY SEAL
Using a gas leak detector, check for leakage of refrigerant.
If there is any leakage, replace the compressor assembly.
5. CHECK FOR LEAKAGE OF GREASE FROM CLUTCH
BEARING
6. CHECK FOR SIGNS OF OIL ON PRESSURE PLATE OR
ROTOR
7. INSPECT MAGNETIC CLUTCH BEARING FOR NOISE
(a) Start engine.
(b) Check for abnormal noise from near the compressor
when the A/C switch is OFF.
If abnormal noise is being emitted, replace the magnetic clutch.
8. INSPECT MAGNETIC CLUTCH OPERATION
(a) Disconnect the connector.
(b) Connect the positive (+) lead from the battery to terminal
4 and the negative (±) lead to the body ground.
(c) Check that the magnetic clutch is energized.
If operation is not as specified, replace the magnetic clutch.
Page 1562 of 4770
AC0M5±02
I03331
5S±FE engine :
Drive BeltCompressor O±Ring
Suction Hose
Discharge Hose
10 (100, 7)
10 (100, 7)
O±Ring
25 (250, 18)
1MZ±FE engine :
O±Ring
Drive Belt
Drive Belt Adjusting
Bar BracketGenerator
Discharge Hose
10 (100, 7)
10 (100, 7)
25 (250, 18)
Compressor
25 (250, 18)
25 (250, 18)
ShimSuction Hose O±Ring
25 (250, 18)
56 (570, 41)
18 (185, 13)
13.2 (135, 9)
Rotor Pressure Plate
: Specified torque
N´m (kgf´cm, ft´lbf)Stator
Compressor
Snap Ring
Non±reusable part
Compressor
Bracket AC±40
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
2522 Author: Date:
COMPONENTS
Page 1563 of 4770

AC0M6±02
N20277
P19978
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC±41
2523 Author: Date:
REMOVAL
1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR
APPROX.10 MINUTES
2. STOP ENGINE
3. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
4. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
5. REMOVE DRIVE BELT
(See page AC±17)
6. 1MZ±FE engine models:
REMOVE SUCTION HOSE
(a) Remove the suction hose clamping bolt.
(b) Disconnect the wire harness clamp.
(c) Loosen the nut and bolts and remove the suction hose.
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
7. 1MZ±FE engine models:
DISCONNECT DISCHARGE HOSE
Remove the bolt and disconnect the hose.
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
8. 1MZ±FE engine models:
REMOVE GENERATOR
(a) Disconnect the generator connector.
(b) Remove the nut, and disconnect the generator wire.
(c) Disconnect the wire harness from the clip.
(d) Remove the pivot bolt, plate washer, adjusting lock bolt
and generator.
Page 1564 of 4770
N20261
5S±FE
N20240
5S±FE
Z19152
1MZ±FE
Z19149
1MZ±FE AC±42
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
2524 Author: Date:
9. 5S±FE engine models:
DISCONNECT DISCHARGE AND SUCTION HOSES
Remove the 2 bolts and disconnect both hoses.
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
10. 5S±FE engine models:
REMOVE COMPRESSOR
(a) Disconnect the connector.
(b) Remove the 3 bolts and compressor.
11. 1MZ±FE engine models:
REMOVE COMPRESSOR
(a) Disconnect the connector.
(b) Remove the 2 bolts, nut and drive belt adjusting bar
bracket.
(c) Remove the 3 bolts and compressor.
Page 1565 of 4770
AC0M7±02
AC0943
SST
AC0944
SST
AC0945
SST
AC0946
Shim
Pressure
Plate
AC0947
SST
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC±43
2525 Author: Date:
DISASSEMBLY
1. REMOVE PRESSURE PLATE
(a) Using SST and a socket wrench, remove the shaft bolt.
SST 07112±76060
Torque: 13.2 N´m (135 kgf´cm, 9 ft´lbf)
(b) Install SST on the pressure plate.
SST 07112±66040
(c) Using SST and socket wrench, remove the pressure
plate.
SST 07112±66040, 07112±76060
(d) Remove the shims from the pressure plate.
2. REMOVE ROTOR
(a) Using SST, remove the snap ring.
SST 07114±84020
Page 1566 of 4770
N20013
R±Shape
RotorSnap Ring
Compressor
AC1743
AC1744
AC0950
SST
N20012
R±Shape
Snap Ring
CompressorStator AC±44
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
2526 Author: Date:
NOTICE:
At the time of reassembly, please refer to the following
item.
The snap ring should be installed so that beveled side
faces up.
(b) Using a plastic hammer, tap the rotor off the shaft.
NOTICE:
Be careful not to damage the pulley when tapping on the ro-
tor.
3. REMOVE STATOR
(a) Disconnect the stator lead wire from the compressor
housing.
(b) Using SST, remove the snap ring.
SST 07114±84020
NOTICE:
At the time of reassembly, please refer to the following
item.
The snap ring should be installed so that its beveled side
faces up.
Page 1567 of 4770
AC0951
Stator
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
AC±45
2527 Author: Date:
(c) Remove the stator.
Page 1568 of 4770
AC0M8±02
N04963
Dial Indicator AC±46
± AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH
2528 Author: Date:
REASSEMBLY
Reassembly is in the reverse order of disassembly
(See page AC±43).
AFTER REASSEMBLY, CHECK MAGNETIC CLUTCH
CLEARANCE
(a) Set the dial indicator to the pressure plate of the magnetic
clutch.
(b) Connect the magnetic clutch lead wire to the positive (+)
terminal of the battery.
(c) Check the clearance between the pressure plate and ro-
tor when connecting the negative (±) terminal to the bat-
tery.
Standard clearance:
0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
If the clearance is not within the standard clearance, adjust the
clearance using shims to obtain the standard clearance.
Shim thickness:
0.1 mm (0.004 in.)
0.3 mm (0.012 in.)
0.5 mm (0.020 in.)