Page 209 of 4770

THREE±WAY CATALYTIC CONVERTER
REPLACEMENT
WU±TWC:
1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the 'LOCK'
position and the negative (±) terminal cable is discon±
nected from the battery.
2. REMOVE FRONT EXHAUST PIPE
(a) Loosen the 2 bolts, and disconnect the bracket.
(b) Remove the 2 bolts and nuts holding the front exhaust
pipe to the center exhaust pipe.
(c) Using a 14 mm deep socket wrench, remove the 3
nuts holding the front exhaust pipe to the WU±TWC.
(d) Remove the front exhaust pipe and gaskets.HEAT INSULATOR INSPECTION
TWC:
1. CHECK HEAT INSULATOR FOR DAMAGE
2. CHECK FOR ADEQUATE CLEARANCE BETWEEN
THREE ± WAY CATALYTIC CONVERTER AND
HEAT INSULATOR
3. REMOVE WARM UP THREE ± WAY CATALYTIC
CONVERTER
(a) Check that the WU±TWC is cool.
(b) Disconnect the sub oxygen sensor connector.
(c) Remove the bolt, nut and No. 1 manifold stay.
± 5S±FE ENGINEEMISSION CONTROL SYSTEMSEG1±159
Page 210 of 4770
(e) Remove the 3 bolts, 2 nuts, WU ±TWC, gasket, re±
tainer and cushion.
(f) Remove the 8 bolts and 2 heat insulators from the
WU ±TWC.
4. REINSTALL WARM±UP THREE±WAY
CATALYTIC CONVERTER
(a) Install the 2 heat insulators to a new WU ±TWC with
the 8 bolts.
(c) Install the WU±TWC with the 3 bolts and 2 new nuts.
Torque: 29 N±m (300 kgf±cm, 22 ft±lbf)
(b) Place new cushion, retainer and gasket on the WU±
TWC. (d) Remove the bolt, nut and manifold stay.
± 5S±FE ENGINEEMISSION CONTROL SYSTEMSEG1±160
Page 211 of 4770
5. REINSTALL FRONT EXHAUST PIPE
(a) Place 2 new gaskets on the front and rear of the front
exhaust pipe.
(b) Temporarily install the 2 bolts and 2 new nuts holding
the front exhaust pipe to the center exhaust pipe.
(c) Using a 14 mm deep socket wrench, install the 3 new
nuts holding the front exhaust pipe to the WU ±TWC.
Torque: 62 N±m (630 kgf±cm, 46 ft±lbf)
(d) Tighten the 2 bolts and nuts holding the front exhaust
pipe to the center exhaust pipe.
Torque: 58 N±m (570 kgf±cm, 41 ft±lbf)
(e) Install the bracket with the 2 bolts.
6. CONNECT NEGATIVE (±) TERMINAL CABLE TO
BATTERY (e) Install the No. 1 manifold stay with the bolt and nut.
Torque: 42 N±m (425 kgf±cm. 31 ft±lbf)
(f) Connect the sub oxygen sensor connector. (d) Install the manifold stay with the bolt and nut.
Torque: 42 N±m (425 kgf±cm. 31 ft±lbf)
± 5S±FE ENGINEEMISSION CONTROL SYSTEMSEG1±161
Page 212 of 4770
TWC:
1. REMOVE FRONT EXHAUST PIPE (THREE ± WAY
CATALYTIC CONVERTER)
(a) Loosen the 2 bolts, and disconnect the bracket.
(b) Remove the 2 bolts and nuts holding the front exhaust
pipe to the center exhaust pipe.
(c) Using a 14 mm deep socket wrench, remove the 3
nuts holding the front exhaust pipe to the WU±TWC.
(d) Remove the front exhaust pipe and gasket.
2. REINSTALL FRONT EXHAUST PIPE (THREE±WAY
CATALYTIC CONVERTER)
(a) Place 2 new gaskets on the front and rear of the front
exhaust pipe.
(b) Temporarily install the 2 bolts and 2 new nuts holding
the front exhaust pipe to the center exhaust pipe.
(c) Using a 14 mm deep socket wrench, install the 3 new
nuts holding the front exhaust pipe to the WU ±TWC.
Torque: 412 N±m (630 kgf±cm, 46 ft±lbf)
(d) Tighten the 2 bolts and nuts holding the front exhaust
pipe to the center exhaust pipe.
Torque: 58 N±m (570 kgf±cm, 41 ft±lbf)
(e) Install the bracket with the 2 bolts.
± 5S±FE ENGINEEMISSION CONTROL SYSTEMSEG1±162
Page 213 of 4770
SERVICE SPECIFICATIONS
SERVICE DATA
Exhaust manifold stay x FR engine mounting insulator
TORQUE SPECIFICATIONS
No.1 exhaust manifold stay x Cylinder block
Front exhaust pipe x Center exhaust pipe No.1 exhaust manifold stay x WU±TWCExhaust manifold stay x WU±TWC
Front exhaust pipe x WU±TWC WU±TWC x Exhaust manifoldTVV x Water outlet housing
EGR valve x Intake manifold
EG R valve x EGR pipe VSV (for EGR)
Part tightened Resistance
± 5S±FE ENGINEEMISSION CONTROL SYSTEMSEG1±163
Page 214 of 4770
MFI/SFI SYSTEM
DESCRIPTION
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±164
Page 215 of 4770
Except California (MFI System)
± 5S±FE ENGINEFE ENGINE ± MFI/SFI SYSTEMEG1±165
Page 216 of 4770

ELECTRONIC CONTROL SYSTEM
The CAMRY 5S±FE engine is equipped with a TOYOTA Computer Controlled System (TCCS)
which centrally controls the MFI/SFI, ESA, IAC diagnosis systems etc. by means of an Engine
Control Module (ECM±formerly MFI/SFI computer) employing a microcomputer.
The ECM controls the following functions:
1. Multiport Fuel Injection (MFI)/Sequential Multiport Fuel Injection (SFI)
The ECM receives signals from various sensors indicating changing engine operation conditions
such as:
Intake manifold pressure
Intake air temperature
Engine coolant temperature
Engine speed
Throttle valve opening angle
Exhaust oxygen content etc.
The signals are utilized by the ECM to determine the injection duration necessary for an optimum
air±fuel ratio.
2. Electronic Spark Advance (ESA)
The ECM is programmed with data for optimum ignition timing under all operating conditions.
Using data provided by sensors which monitor various engine functions (RPM, engine coolant
temperature, etc.), the microcomputer (ECM) triggers the spark at precisely the right instant.
3. Idle Air Control (IAC)
The ECM is programmed with target idling speed values to respond to different engine conditions
(engine coolant temperature, air conditioning ON/OFF, etc.). Sensors transmit signals to the ECM
which controls the flow of air through the bypass of the throttle valve and adjusts idle speed to
the target value.
4. Diagnosis
The ECM detects any malfunctions and abnormalities in the sensor network and lights a
malfunction indicator lamp in the combination meter. At the same time, trouble is identified and
a diagnostic trouble code is recorded by the EC
5. The diagnostic trouble code can be read by the
number of blinks of the malfunction indicator lamp when terminals TE1 and E1 are connected.
The diagnostic trouble codes are referred to in later page. (See page EG1±300)
Fail±Safe Function
In the event of the sensor malfunction, a back±up circuit will take over to provide minimal
driveability, and the malfunction indicator lamp will illuminate. The MFI (Multiport Fuel Injection)/SFI (Sequential Multiport Fuel Injection) system is composed
of 3 basic sub±systems: Fuel, Air Induction and Electronic Control Systems.
FUEL SYSTEM
Fuel is supplied under constant pressure to the MFI/SFI injectors by an electric fuel pump. The
injectors inject a metered quantity of fuel into the intake port in accordance with signals from the
ECM (Engine Control Module).
AIR INDUCTION SYSTEM
The air induction system provides sufficient air for engine operation.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±166