1
GENERAL 2000 FEATURES
170EG08
VSV
(for Canister
Closed Valve)VSV
(for
EVAP)
Fuel Tank
Purge Line
Fresh Air LineVapor Pressure
SensorVSV
(for Pressure Switching Valve)
Chacoal Canister
Fresh Air Valve
Drain 2
ENGINE
EVAPORATIVE EMISSION CONTROL SYSTEM
The method for detecting evaporative emission leaks has been changed from the previous internal pressure
monitor type to the vacuum type. The vacuum type forcefully introduces the purge vacuum into the entire
system and a leak is detected by monitoring the transitions in pressure. The changes associated with this sys-
tem are as follows:
A VSV for canister closed valve has been added to the fresh air introduction line.
The 3-way VSV for vapor pressure sensor has been discontinued, and a VSV for pressure switching valve
has been added.
The sensing position of the vapor pressure sensor has been changed from the charcoal canister to the fuel
tank in order to enhance the precision of the vapor pressure sensor.
The fresh air valve characteristics of the charcoal canister have been changed.
Diagnostic trouble codes (DTCs) have been added. For details on the DTCs, refer to the each Repair Manu-
al.
3
CAMRY ± NEW FEATURES
172CM14
Fuel
Pressure
SensorFuel Temp.
SensorFuel
Pressure
RegulatorFuel Shutoff ValveFuel Tank
Fuel Shutoff ValveRelief Valve
Inlet Check
Valve
Fuel Temp.
Sensor
Coupler
Tank Valve Assembly
Vent Tube Manual
Shutoff
Valve Oil
Separator
Fuel Shutoff Valve Injectors
Delivery Pipe Discharge
ValveFuel
Pressure
SensorFuel
Filter43
6. Fuel System
General
The compressed gas [maximum pressure approximately 250 kg / cm
2 (3600 psi, 24.8 MPa) @ 21C
(70F)] from the CNG fuel tank located in the rear section of the vehicle is routed via a fuel filter to the
engine compartment. The pressure of the fuel is then reduced to 8 kg / cm
2 (114 psi, 785 kPa).
A pressure regulator and injectors designed exclusively for CNG application have been adopted.
A fuel pressure sensor and a fuel temperature sensor that are used for the correction of the fuel injection
volume are located on the delivery pipe.
The fuel tank, pressure regulator, and the delivery pipe are provided with shutoff valves that shut off the
fuel when the ignition switch is turned OFF.
In addition, these valves shut off the fuel when the engine stalls, the SRS airbag is deployed, or the pres-
sure in the main pipe becomes abnormally low.
A fuel temperature sensor for the fuel gauge is mounted on the tank valve assembly, and a fuel pressure
sensor is mounted immediately upstream of the pressure regulator.
Fuel System Diagram
3
CAMRY ± NEW FEATURES
172CM17
CloseOpen45
2) Fuel Shutoff Valve for Fuel Tank
This valve uses an solenoid valve. The main pipe that supplies compressed gas to the engine is connected
to this valve, which opens when the ignition switch is turned ON. If the engine stalls, this valve automati-
cally shuts off the fuel even if the ignition switch is turned ON. The valve reopens upon restarting the
engine.
Also, this valve shuts off the fuel if the SRS airbag is deployed in a collision or if the pressure in the main
pipe becomes abnormally low.
3) Inlet Check Valve
Connected to a filler pipe that guides the fuel that fills through the coupler, the inlet check valve shuts
off by the force of a spring and by the pressure of the gas in the tank.
During filling, the pressure of the filling gas opens the inlet check valve.
4) Relief Valve
A vent tube is connected to this valve.
If the fuel tank is exposed to an abnormally high temperature, this valve opens (by melting) to discharge
the CNG at a predetermined temperature, thus helping prevent the fuel tank from bursting due to the in-
crease in gas pressure.
The discharged CNG is guided under the floor through a vent tube and is released outside of the vehicle.
Coupler
The coupler allows the fuel to be filled when it is connected with a fuel filling nozzle. The coupler has a
built-in check valve to help prevent the CNG from flowing backward.
Manual Shutoff Valve
This valve is mounted below the vehicle floor.
When servicing the vehicle, this valve can be
manually turned 90 degrees to shut off the main
pipe.
3
CAMRY ± NEW FEATURES49
8. Engine Control System
General
An engine control system based on the 5S-FE engine has been adopted. The knock sensor has been discon-
tinued because natural gas has a high octane value and is less susceptible to knocking.
The engine control system of 5S-FNE and 5S-FE engines are compared below.
System
Outline5S-FNE5S-FE
SFI
Se
quential
A D-type SFI system is used, which indirectly detects
intake air volume by manifold absolute pressure sensor.Sequential
Multiport Fuel
InjectionThe fuel injection system is a sequential multiport fuel
injection system.
Ignition timing is determined by the ECM based on
signals from various sensors.
ESA
Electronic Spark
AdvanceThe ECM corrects the ignition timing in response to
engine knocking in accordance with the signals
received from the knock sensor.
Ð
dva ce
Torque control correction during gear shifting had been
used to minimize the shift shock.*1
IAC
(Idle Air Control)A rotary solenoid type IAC valve controls the fast idle
and idle speeds.(1-Coil Type
Built-in Driver)(2-Coil Type)
Fuel Pump ControlFuel pump operation is controlled by signal from the
ECM.Ð
Fuel Cut-Off
Control
The fuel shutoff valves for the fuel tank, fuel pressure
regulator, and delivery pipe are shut off to stop the
supply of fuel when the ignition switch is turned OFF or
during abnormal conditions (such as engine stalling,
SRS airbag deployed, etc.).
Ð
Injector ControlPrevents the frozen stuck of the injector to ensure the
startability of the engine at low temperature.Ð
Oxygen Sensor
and Air Fuel Ratio
Sensor
Heater ControlMaintains the temperature of the oxygen sensor and air
fuel ratio sensor at an appropriate level to increase
accuracy of detection of the oxygen concentration in the
exhaust gas.
*2
EGR Cut-Off
ControlCuts off EGR according to the engine condition to
maintain drivability of the vehicle and durability of the
EGR components.
Evaporative
Emission ControlThe ECM controls the purge flow of evaporative
emissions (HC) in the charcoal canister in accordance
with engine conditions.
Ð
Air Conditioning
Cut-Off ControlBy turning the air conditioning compressor ON or OFF
in accordance with the engine condition, drivability is
maintained.
*3*3
Diagnosis
When the ECM detects a malfunction, the ECM
diagnoses and memorized the failed section.
DiagnosisThe diagnosis system includes a function that detects a
malfunction in the evaporative emission control system.Ð
Fail-Safe
When the ECM detects a malfunction, the ECM stops or
controls the engine according to the data already stored
in memory.
*1: Only for Automatic Transaxle Model
*
2: Air fuel ratio sensor only for California specification model
*
3: The air conditioning magnet clutch controled by the ECM
CAMRY ± NEW FEATURES
No.4 INJECTOR
SPARK PLUGSIGNITERS and
IGNITION COILS
No.2 INJECTOR
No.1 INJECTOR
No.3 INJECTOR
SENSORS ACTUATORS
MANIFOLD ABSOLUTE
PRESSURE SENSORSFI PIM#10+
CRANKSHAFT POSITION
SENSORNE
CAMSHAFT POSITION
SENSORG
ENGINE COOLANT TEMP.
SENSORTHW
INTAKE AIR TEMP. SENSORTHA
THROTTLE POSITION SENSORVTA
COMBINATION METER
SPD
Vehicle Speed Signal
AIR FUEL RATIO SENSOR
(Bank 1, Sensor 1)AF
HEATED OXYGEN SENSOR
(Bank 1, Sensor 2)OX2
POWER STEERING OIL
PRESSER SWITCHPSW
TAILLIGHT & REAR WINDOW
DEFOGGER SYSTEMELS
IGNITION SWITCHSTA
PARK / NEUTRAL POSITION
SWITCHNSW
STOP LIGHT SWITCHSTP
AIRBAG SENSOR ASSEMBLY
F/PS
Fuel Cut-Off Signal
#10
#20+
#20
#30+
#30
#40+
#40
ESA
IGT1,
IGT2
IGF
CONTROL VALVEIACRSD
VSV EGREGR
AIR FUEL RATIO SENSOR
HEATER AIR FUEL RATIO SENSOR
HEATER CONTROLHTAF
HEATED OXYGEN SENSOR
HEATER OXYGEN SENSOR HEATER
CONTROLHT2
MAGNET CLUTCH RERAYAIRE CONDITIONING
CUT-OFF CONTROLMGC
FUEL GAGE
LOW FUEL LEVEL WARNING
LIGHT
ECM
AIR CONDITIONING SWITCHA/C SW
R, 2, L
FUEL
FUEL W
50
Construction
The configuration of the engine control system in the 5S-FNE engine is as shown in the following chart.
(Continued)
3
CAMRY ± NEW FEATURES
172CM18
172CM19
ON
OFF1 sec 1 sec
1 sec 1 sec
ON
OFF1 sec 1 sec
2 sec 2 sec 2 sec53
Injector Control
1) General
Fuel clearing control and injector unsticking control have been added to the injector control.
2) Fuel Clearing Control
While the vehicle is being driven at speeds higher than 60 km / h (37.5 mph), and the ignition switch is
turned OFF after the ECM has detected a low temperature condition of less than 25C (77F) of intake
air temperature, the ECM closes the fuel shutoff valve for the delivery pipe. However, instead of immedi-
ately stopping the engine, the fuel clearing control allows the engine to stop on its own after the fuel in
the delivery pipe has been used up. If the engine is running even after 2 seconds or more have elapsed
after the ignition switch has been turned OFF, the EFI relay is turned OFF to stop the engine.
3) Injector Unsticking Control
When the ignition switch is turned ON after executing the fuel clearing control, the injector unsticking
control activates two cylinders at a time to unstick the valve that is frozen stuck onto the valve seat. At
low temperature conditions. At this time, the shutoff valve remains closed so that the injectors will not
inject fuel.
Gas Leak Judgment
If the ECM has detected a gas leak through the signals received from the pressure sensors, the ECM closes
the shutoff valves and flashes the low fuel level warning light.
These functions are canceled by resetting the ECM (by disconnecting the negative [-] terminal of the bat-
tery), which enables the engine to start.
(The ECM should be reset only after performing a gas leak check and making sure that the leak has been
eliminated.)
NOTE: The low fuel level warning light also flashes when the fuel level is extremely low. The flashing
patterns shown below differentiates a gas leak from a low fuel level.
Flashing Pattern
Gas Leak
Fuel Low Level
(09248±05011) Valve Lifter Press
(09248±05021) Valve Lifter Stopper
09226±10010 Crankshaft Front & Rear Bearing
Replacer
09616±30011 Steering Worm Bearing Adjusting
Screw Wrench09224±74010 Engine Balancer Backlash
Adjusting Tool
09330±00021 Companion Flange Holding Tool09248±55020 Valve Clearance Adjust Tool Set
RECOMMENDED TOOLS
09816±30010 Oil Pressure Switch Socket09278±54012 Drive Shaft Holding Tool09249±63010 Torque Wrench Adaptor
09843±18020 Diagnosis Check Wire
09090±04010 Engine Sling Device
09200±00010 Engine Adjust KitCamshaft timing pulley
For suspension engineCrankshaft pulley
Oil pump pulley
Knock sensor
± 5S±FE ENGINEENGINE MECHANICALEG1±5
11. DISCONNECT OIL PRESSURE SWITCH
CONNECTOR
12. DISCONNECT ENGINE WIRE (FOR OXYGEN
SENSORS) FROM ENGINE HANGER
13. REMOVE WATER OUTLET
(a) Disconnect the following connectors:
(1) Engine coolant temperature sender gauge con±
nector
(2) Engine coolant temperature sensor connector
(b) Disconnect the following hoses:
(1) Upper radiator hose
(2) Water bypass pipe hose
(3) Heater water hose
(4) IAC water bypass hose
(5) 2 TVV (for EVAP) vacuum hoses
14. REMOVE WATER BYPASS PIPE
(a) Disconnect the following hoses:
(1) IAC water bypass hose
(2) Heater water hose
(3) w/ Oil Cooler:
2 oil cooler water bypass hoses (5) 3 bolts and 2 nuts
(6) Exhaust manifold
(7) Gasket
(8) Retainer
(9) Cushion
(10) WU±TWC
(c) Remove the 2 bolts, water outlet and gasket.
± 5S±FE ENGINEENGINE MECHANICALEG1±44