2000 TOYOTA CAMRY air suspension

3
CAMRY ± OUTLINE OF NEW FEATURES27
8. Brakes
The specifications of the front and rear brakes have been changed.
9. Suspension
The front and rear springs, stabilizers, and shock absorbers have been modified to realize excellent stability,
controllability, and riding comfort.
10. Steering
A check valve has been added to the power steering gear box to help reduce kickback.
The rack stroke of the 5S-FE engine model has been changed to 145mm (5.71 in.), which is the same as
in the 1MZ-FE engine.
11. Body
Hood support dampers are used.
Two utility hooks added in the luggage room for the gasoline engine model.
To install the fuel tank in the front area of the luggage compartment, the upper back panel has been cut
out for the 5S-FNE engine model.
A performance rod that joins the tops of the right and left rear suspension strut towers has been adopted
for the 5S-FNE engine model.
The shape of the rear floor pan has been changed to prevent the luggage compartment capacity from being
reduced as a result of the installation of the fuel tank in the luggage compartment for the 5S-FNE engine
model.
12. Seat
The seat cover of the LE grade model has been changed.
Optional driver power seat added for the LE grade model.
A fixed type seat back is used for the rear seat for the 5S-FNE engine model.
13. Seat Belt
2-point NR (Non-Retractor) seat belt is used for the rear center seat for the 5S-FNE engine model.
14. Wireless Door Lock Control
Audio answer back is adopted.
15. Lighting
Along with the adoption of the 4-beam headlights, the electrical circuit of the daytime running light system
has been changed.
16. Air Conditioning
The air inlet mode selector of heater control panel has been changed from the lever type to the push button
type on the CE and LE grade model.
When the air outlet mode is set to the DEF or FOOT / DEF mode, the air inlet mode also changes to the
FRESH mode, has been also added on the CE and LE grade model.
A fully automatic controlled type air conditioning is used on the XLE grade model.
A defroster-linked air conditioning start up control has been continuing to use since the previous models
with air conditioning.
17. SRS Airbag
The inflator of the SRS airbag for the driver has been made more compact and lightweight.
A signal that causes the supply of fuel to be cut off during a frontal collision is output by the airbag sensor
assembly to the ECM for the 5S-FNE engine model.

No. 1 balance shaft housing x No. 2 balance shaft housing (1st)
No. 1 balance shaft housing x No. 2 balance shaft housing (2nd)
FR engine mounting insulator x Front suspension member
RR engine mounting insulator x Front suspension member Exhaust manifold stay x FR engine mounting insulator No. 1 air intake chamber stay x Intake manifold
RR engine mounting insulator x Cylinder block
FR engine mounting insulator x Cylinder block No. 1 air intake chamber stay x Cylinder head
No. 1 exhaust manifold stay x Cylinder block
Connecting rod cap x Connecting rod (2nd) Connecting rod cap x Connecting rod (1 st)
LH engine mounting insulator x Transaxle No. 1 exhaust manifold stay x WU ±TWC Water bypass pipe x Water pump cover
Fuel inlet hose x Fuel filter (Union bolt) No. 3 timing belt cover x Cylinder head
Intake manifold stay x Intake manifoldCamshaft bearing cap x Cylinder head
Intake manifold stay x Cylinder blockCylinder head x Cylinder block (2nd)
Rear oil seal retainer x Cylinder block Exhaust manifold stay x WU ±TWC
PS pump bracket x Cylinder block Main bearing cap x Cylinder block Generator bracket x Cylinder head
A/C compressor x Cylinder block Pulsation damper x Delivery pipe
Exhaust manifold x Cylinder head
Engine balancer x Cylinder block
Front exhaust pipe x WU ±TWC Spark plug tube x Cylinder head
Rear end plate x Cylinder block Throttle body x Intake manifold Intake manifold x Cylinder heedEngine hanger x Cylinder head
Drive plate x Crankshaft (A/T)Knock sensor x Cylinder block Delivery pipe x Cylinder head
PS pump x PS pump bracketWU±TWC x Exhaust manifold
Flywheel x Crankshaft (M/T) Water outlet x Cylinder headEGR valve x intake manifold
EGR pipe x Cylinder head
± 5S±FE ENGINEENGINE MECHANICALEG1±144

Component to be alignedSection of repair manual
for relevant model year
Front Wheels
Suspension and Axle (SA) section
Rear Wheels
Suspension and Axle (SA) section

Before repairing the body, remove the SRS parts if, during repair, shocks are likely to be applied to
the sensors due to vibrations of the body or direct tapping with tools or other parts.

Do not expose the SRS parts directly to hot air or flames
NOTICE:
1) The maximum ambient temperature tolerance is 120
°C (248°F) for the front airbag sensor,
105
°C (221°F) for the center airbag sensor assembly and 93°C (200°F) for the steering wheel
pad, and front passenger airbag assembly. If it is possible that the ambient temperature may
reach or exceed the temperature limit, remove the sensors and the steering wheel pad from the
vehicle or protect them with a hot insulation material before staring work.
2) Prior to welding, remove adjacent, SRS parts form tire vehicle or protect them with fire±proof
covers.

If the vehicle is damaged, visually inspect for damage to the steering wheel pad using the inspection
procedures described in section RS of the repair manual for the relevant model year.

When removing or handling the steering wheel pad, and front passenger airbag assembly keep the
pad upper surface facing upward. Also, lock the lock lever of the twin lock type connector at the rear
of the pad and take care not to damage the connector.
(Storing the pad or front passenger airbag assembly with its metallic surface up may lead to a seri-
ous accident if the airbag inflates for some reason.)

Store the steering wheel pad and the front passenger airbag assembly where the ambient tempera-
ture remains below 93°C (200°F), without high humidity and away from electrical noise.

Be careful not to let painting materials contact the SRS parts.

Information labels are attached to the periphery of the SRS components. Follow the NOTICES.

Store the airbag assembly where the ambient temperature remains below 93°C (200°F), without
high humidity and away from electrical noise.
2. BRAKE SYSTEM
The brake system is one of the most important safety components. Always follow the directions and
notes given in section BR of the repair manual for the relevant model year when handling brake sys-
tem parts.
NOTICE: When repairing the brake master cylinder or TRAC system, bleed the air out of the TRAC
system.
3. DRIVE TRAIN AND CHASSIS
The drive train and chassis are components that can have great effects on the running performance
and vibration resistance of the vehicle. After installing components in the sections listed in the table
below, perform alignments to ensure correct mounting angles and dimensions. Particularly accurate
repair of the body must also be done to ensure correct alignment.
HINT: Correct procedures and special tools are required for alignment. Always follow the directions
given in the repair manual for the relevant model year during alignment and section DI of this manual.
INTRODUCTIONIN-7

'99camry U
39
NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can
interfere with proper operation of the
seat belt pretensioners in some
cases.
Installation of electronic items such
as a mobile two±way radio, cassette
tape player or compact disc player
Repairs on or near the front seat
belt retractor assemblies
Modification of the suspension sys-
tem
Modification of the front end struc-
ture
Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end
Repairs made on or near the front
fenders, front end structure or con-
sole
This front seat belt pretensioner system
has a service reminder indicator to inform
the driver of operating problems. If either
of the following conditions occurs, this
indicates a malfunction of the airbags or
pretensioners. Contact your Toyota dealer
as soon as possible to service the
vehicle.

The light does not come on when the
ignition key is turned to the ºACCº or
ºONº position, or remains on.

The light comes on or flashes while
driving.

If either front seat belt does not retract
or can not be pulled out due to a
malfunction or activation of the preten-
sioner.

The front seat belt pretensioner assem-
bly or surrounding area has been dam-
aged.

The front and side parts of the vehicle
(shaded in the illustration) were in-
volved in an accident that did not
cause the seat belt pretensioners to
operate.

The front seat belt pretensioner assem-
bly is scratched, cracked, or otherwise
damaged.

'99camry U
46

Do not modify or remove any wir-
ing. Do not modify, remove, strike
or open any components such as
the steering wheel column cover,
front passenger airbag cover, front
passenger airbag, airbag sensor as-
sembly. Doing any of these may
cause sudden SRS airbag inflation
or disable the system, which could
result in death or serious injury.
Failure to follow these instructions
can result in death or serious inju-
ries.NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can
interfere with proper operation of the
SRS airbag system in some cases.
Installation of electronic items such
as a mobile two±way radio, cassette
tape player or compact disc player
Modification of the suspension sys-
tem
Modification of the front end struc-
ture
Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end
Repairs made on or near the front
fenders, front end structure, con-
sole, steering column, steering
wheel or dashboard near the front
passenger airbag
This SRS airbag system has a service
reminder indicator to inform the driver of
operating problems. If either of the
following conditions occurs, this indicates
a malfunction of the airbags. Contact your
Toyota dealer as soon as possible to
service the vehicle.

The light does not come on when the
ignition key is turned to the ºACCº or
ºONº position, or remains on.

The light comes on while driving.

'99camry U
52
NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can
interfere with proper operation of the
SRS airbag system in some cases.
Installation of electronic items such
as a mobile two±way radio, cassette
tape player or compact disc player
Modification of the suspension sys-
tem
Modification of the side structure of
the passenger compartment
Repairs made on or near the con-
sole or front seat
This SRS side airbag system has a
service reminder indicator to inform the
driver of operating problems. If either of
the following conditions occurs, this
indicates a malfunction of the airbags.
Contact your Toyota dealer as soon as
possible to service the vehicle.

The light does not come on when the
ignition key is turned to the ºACCº or
ºONº position, or remains on.

The light comes on or flashes while
driving.
In the following cases, contact your Toyota
dealer as soon as possible:

The SRS side airbags have been in-
flated.

The portion of the doors (shaded in the
illustration) were involved in an acci-
dent that did not cause the SRS side
airbags to inflate.

The surface of the seats with the side
airbag (shaded in the illustration) is
scratched, cracked, or otherwise dam-
aged.

'99camry U
206
IN THE ENGINE COMPARTMENT
Items listed below should be checked
from time to time, e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See Chapter 7±3 for additional in-
formation.
Engine coolant level
Make sure the coolant level is between
the ºFULLº and ºLOWº lines on the see±
through reservoir when the engine is cold.
See Chapter 7±2 for additional information.
Battery electrolyte level
Make sure the electrolyte level of all bat-
tery cells is between upper and lower lev-
el lines on the case. Add only distilled
water when replenishing. See Chapter 7±3
for additional information.
Brake fluid level
Make sure the brake fluid level is correct.
See Chapter 7±2 for additional information.
Engine oil level
Check the level on the dipstick with the
engine turned off and the vehicle parked
on a level spot. See Chapter 7±2 for addi-
tional information.Power steering fluid level
Check the level through the reservoir. The
level should be in the ºHOTº or ºCOLDº
range depending on the fluid temperature.
See Chapter 7±2 for additional information.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See engine exhaust cautions in
Part 2.)Be on the alert for changes in perfor-
mance, sounds, and visual tip±offs that
indicate service is needed. Some impor-
tant clues are as follows:

Engine missing, stumbling, or pinging

Appreciable loss of power

Strange engine noises

A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)

Change in exhaust sound (This may
indicate a dangerous carbon monoxide
leak. Drive with the windows open and
have the exhaust system checked im-
mediately.)

Flat±looking tire; excessive tire squeal
when cornering; uneven tire wear

Vehicle pulls to one side when driving
straight on a level road

Strange noises related to suspension
movement

Loss of brake effectiveness; spongy
feeling brake or clutch pedal;pedal al-
most touches floor; vehicle pulls to one
side when braking

Engine coolant temperature continually
higher than normal
Does your vehicle need
repairing?

INTRODUCTION
INTRODUCTION Ð OUTLINE OF NEW FEATURES3
OUTLINE OF NEW FEATURES
An engine that is based on the 5S-FE engine, yet uses natural gas, has been developed in order to reduce
exhaust emissions and the amount of CO
2 discharge. A model that uses this alternative fuel engine has been
added to the Camry lineup. The characteristics of the new model are listed below.
1. Exterior
A CNG (Compressed Natural Gas) mark is affixed to the luggage compartment door.
2. 5S-FNE Engine
Based on the 5S-FE gasoline engine, the 5S-FNE engine uses compressed natural gas. The fuel lines have
been designed exclusively for compressed natural gas application.
3. A140E Automatic Transaxle
The gear ratio of the differential has been changed to accommodate the performance of the 5S-FNE engine.
4. Brakes
Basically, the same brakes used on the 5S-FE engine model are used on the CNG model, except that the
size of the front brakes has been changed.
5. Suspension
To accommodate the weight increase of the rear section of the vehicle as a result of having the fuel tank
installed in the luggage compartment, the specification of the springs used in the rear suspension has been
changed to realize excellent riding comfort, stability, and controllability.
6. Tire
P205/65 R 15 tire is used.
7. Body

To install the fuel tank in the front area of the luggage compartment, the upper back panel has been
cut out.

A performance rod that joins the tops of the right and left rear suspension strut towers has been adopted.

The shape of the rear floor pan has been changed to prevent the luggage compartment capacity from
being reduced as a result of the installation of the fuel tank in the luggage compartment.
8. Seat
A fixed type seat back is used for the rear seat.
9. Seat Belt
2-point NR (Non-Retractor) seat belt is used for the rear center seat.
10. SRS Airbag
A signal that causes the supply of fuel to be cut off during a frontal collision is output by the airbag sensor
assembly to the ECM.