Page 92 of 4770

5. REMOVE AIR CLEANER CAP, RESONATOR AND
AIR CLEANER HOSE
(a) Disconnect the intake air temperature sensor connec±
tor.
(b) California only:
Disconnect the air hose from the air cleaner hose.
(c) Loosen the air cleaner hose clamp bolt.
(d) Disconnect the 4 air cleaner cap clips.
(e) Disconnect the air cleaner hose from the throttle
body, and remove the air cleaner cap together with
the resonator and air cleaner hose.
6. REMOVE GENERATOR (See page CH±10)
7. REMOVE DISTRIBUTOR
(See page IG±13 end 32)
CYLINDER HEAD REMOVAL
(See Components for Removal and Installation)
1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the ªLOCKº
position and the negative (±) terminal cable is discon±
nected from the battery.
2. DRAIN ENGINE COOLANT
3. A/T:
DISCONNECT THROTTLE CABLE FROM
THROTTLE BODY
4. DISCONNECT ACCELERATOR CABLE FROM
THROTTLE BODY
8. DISCONNECT FRONT EXHAUST PIPE
(a) Loosen the 2 bolts, and disconnect the bracket.
(b) Using a 14 mm deep socket wrench, remove the 3
nuts holding the front exhaust pipe to the WU±TWC.
(c) Disconnect the front exhaust pipe and gaskets.
± 5S±FE ENGINEENGINE MECHANICALEG1±42
Page 135 of 4770

ENGINE REMOVAL
1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the 'LOCK'
position and the negative (±) terminal cable Is discon±
nected from the battery.
2. REMOVE BATTERY AND TRAY
3. REMOVE HOOD
4. REMOVE ENGINE UNDER COVER
5. DRAIN ENGINE COOLANT
6. DRAIN ENGINE OIL
7. DISCONNECT ACCELERATOR CABLE FROM
THROTTLE BODY
8. A/T:
DISCONNECT THROTTLE CABLE FROM
THROTTLE BODY
9. REMOVE AIR CLEANER ASSEMBLY, RESONATOR
AND AIR CLEANER HOSE
(a) Disconnect the intake air temperature sensor connec±
tor.
(b) California only:
Disconnect the air hose from the air cleaner hose.
(c) Loosen the air cleaner hose clamp bolt.
(d) Disconnect the 4 air cleaner cap clips.
(e) Disconnect the air cleaner hose from the throttle
body, and remove the air cleaner cap together with
the resonator and air cleaner hose.
(f) Remove the element.
(g) Remove the 3 bolts and air cleaner case.
10. w/ CRUISE CONTROL SYSTEM:
REMOVE CRUISE CONTROL ACTUATOR
(a) Remove the actuator cover.
(b) Disconnect the actuator connector.
(c) Remove the 3 bolts, and disconnect the actuator with
the bracket.
11. REMOVE RADIATOR
± 5S±FE ENGINEENGINE MECHANICALEG1±85
Page 241 of 4770

5. REMOVE AIR CLEANER CAP, RESONATOR AND
AIR CLEANER HOSE
(a) Disconnect the intake air temperature sensor connector.
(b) California only:
Disconnect the air hose from the air cleaner hose.
(c) Loosen the air cleaner hose clamp bolt.
(d) Disconnect the 4 air cleaner cap clips.
(e) Disconnect the air cleaner hose from the throttle
body, and remove the air cleaner cap together with
the resonator and air cleaner hose.
INJECTORS REMOVAL
(See Components for Removal and Installation)
1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch i: turned to the ªLOCKº
position and the negative (±) terminal cable is discon±
nected from the battery.
2. DRAIN ENGINE COOLANT
3. A/T:
DISCONNECT THROTTLE CABLE FROM
THROTTLE BODY
4. DISCONNECT ACCELERATOR CABLE FROM
THROTTLE BODY
6. REMOVE THROTTLE BODY
(a) Disconnect throttle position sensor connector.
(b) Disconnect IAC valve connector.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±191
Page 257 of 4770
5. REMOVE AIR CLEANER CAP, RESONATOR AND
AIR CLEANER HOSE
(a) Disconnect the intake air temperature sensor connec±
tor.
(b) California only:
Disconnect the air hose from the air cleaner hose.
(c) Loosen the air cleaner hose clamp bolt.
(d) Disconnect the 4 air cleaner cap clips.
(e) Disconnect the air cleaner hose from the throttle
body, and remove the air cleaner cap together with
the resonator and air cleaner hose. 1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the ªLOCKº
position and the negative (±) terminal cable is discon±
nected from the battery.
2. DRAIN ENGINE COOLANT
3. DISCONNECT ACCELERATOR CABLE FROM
THROTTLE LINKAGE
4. A/T:
DISCONNECT THROTTLE CABLE FROM
THROTTLE LINKAGE
6. REMOVE THROTTLE BODY
(a) Disconnect the throttle position sensor connector.
(b) Disconnect the IAC valve connector.
THROTTLE BODY REMOVAL
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±207
Page 292 of 4770
WATER PUMP REMOVAL
1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds
from the time the Ignition switch is turned to the
ªLOCKº position and the negative (±) terminal cable
is disconnected from the battery.
2. DRAIN ENGINE COOLANT (See page EG1±241)
3. REMOVE TIMING BELT (See page EG1±26)
4. REMOVE NO. 1 IDLER PULLEY AND TENSION
SPRING
Remove the bolt, pulley and tension spring.
WATER PUMP
COMPONENTS FOR REMOVAL AND
INSTALLATION
± 5S±FE ENGINECOOLING SYSTEMEG1±242
Page 302 of 4770
2. DRAIN ENGINE COOLANT (See page EG1±241)
3. w/ CRUISE CONTROL SYSTEM:
REMOVE CRUISE CONTROL ACTUATOR COVER
4. DISCONNECT ENGINE COOLANT TEMPERATURE
SWITCH CONNECTOR FROM FAN SHROUD
5. DISCONNECT ELECTRIC COOLING FAN
CONNECTORS
9. REMOVE RADIATOR AND ELECTRIC COOLING
FANS
(a) Remove the 2 bolts and 2 upper supports.
(b) Lift out the radiator.
(c) Remove the 2 lower radiator supports. 6. DISCONNECT RADIATOR HOSES
(a) Disconnect the upper hose from the radiator side.
(b) Disconnect the lower from the water inlet pipe.
7. DISCONNECT ENGINE COOLANT RESERVOIR
HOSE
10. REMOVE RADIATOR LOWER HOSE
11. A/T:
REMOVE A/T OIL COOLER HOSES 8. A/T:
DISCONNECT OIL COOLER HOSES
± 5S±FE ENGINECOOLING SYSTEMEG1±252
Page 307 of 4770
6. INSPECT FOR WATER LEAKS
(a) Tighten the drain cock.
(b) Plug the inlet and outlet pipes of the radiator with
SST.
SST 09230 ± 01010
(c) Using a radiator cap tester, apply pressure to the
radiator.
Test pressure:
177 kPa (1.8 kgf/cm, 26 psi) (b) Check the lock plate height (H) after completing the
caulking.
Plate height:
7.75±8.25 mm (0±3051±0.3248 in.)
If not within the specified height, adjust the stopper
bolt of the handle again and perform the caulking
again.wThe points shown in the illustration and oil cooler
near here (A/T) cannot be staked with the SST.
Use a plier or like object and be careful not to
damage the core plates. After repeating this a few times, fully caulk the lock
plate by squeezing the handle until stopped by the
stopper plate.
SST 09230 ± 01010
HINT:
wDo not stake the areas protruding around the
pipes, brackets or tank ribs.
± 5S±FE ENGINECOOLING SYSTEMEG1±257
Page 315 of 4770
ELECTRIC COOLING FAN REMOVAL
(See Components for Removal and Installation)
1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the 'LOCK'
position and the negative (±) terminal cable is discon±
nected from the battery.
5. REMOVE ELECTRIC COOLING FAN
(a) Disconnect the engine coolant temperature switch
connector from the radiator.
(b) Disconnect the engine coolant temperature switch
and electric cooling fan connectors from the fan
shroud.
(c) Remove the 4 bolts and cooling fan. 2. DRAIN ENGINE COOLANT (See page EG1±241)
3. w/ CRUISE CONTROL SYSTEM:
REMOVE CRUISE CONTROL ACTUATOR COVER
4. DISCONNECT UPPER RADIATOR HOSE FROM
RADIATOR
COMPONENTS FOR DISASSEMBLY AND
ASSEMBLY
± 5S±FE ENGINECOOLING SYSTEMEG1±265