Page 4321 of 4770
SR06T±01
W03350
Stabilizer Bar
No.1 Fuel Tube Protector
Intermediate Shaft
Assembly
Pressure Feed Tube
PS Gear Assembly
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
For use with SSTClamp Plate
Return
Tube
* Cotter pin
19 (195, 14)
19 (195, 14)
25 (250, 18)
*32 (326, 24)
181 (1,850, 134)
49 (500, 36)
49 (500, 36)
35 (360, 26)
181 (1,850, 134)
10 (100, 7)
± STEERINGPOWER STEERING GEAR
SR±31
2126 Author: Date:
POWER STEERING GEAR
COMPONENTS
Page 4322 of 4770
W04225
Rack Housing
No.2 Grommet
Rack Housing
No.2 Bracket
Rack Housing
Claw Washer
Rack End Lock NutTie Rod End Rack Boot
ClampClip
Steering Rack
Teflon Ring
Oil Seal
Cylinder End Stopper
Bushing
O±Ring Oil Seal Wire
N´m (kgf´cm, ft´lbf) : Specified touque
Power steering fluid
For use with SST Non±reusable part
Molybdenum disulfide lithium base grease
*
74 (750, 54)
83 (850, 61)
*60 (615, 45)
83 (850, 61)
*60 (615, 45)
74 (750, 54)
O±Ring SR±32
± STEERINGPOWER STEERING GEAR
2127 Author: Date:
Page 4323 of 4770
Z18921
Turn Pressure Tube
O±RingDust Seal
Turn Pressure Tube
O±RIngControl Valve
Housing
Oil Seal
Bearing
Teflon Ring
Rack Guide
Spring Cap
Lock Nut
Rack Guide
Spring Cap
Rack Guide Spring
Rack Guide
Self±Locking Nut Bearing
Rack Housing Cap
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
Precoated part
Molybdenum desulfide lithium base grease
Power steering fluid
For use with SSTRack Housing Bearing
GasketControl Valve Assembly
13 (130, 9)
*10 (102, 7) 13 (130, 9)
*10 (102, 7)
18 (185, 13)
69 (700, 51)
*50 (513, 37)
25 (250, 18)
59 (600, 43)
18 (185, 13)
13 (130, 9)
*10 (102, 7) 13 (130, 9)
*10 (102, 7)
*Rack Guide
Seat Oil seal
± STEERINGPOWER STEERING GEAR
SR±33
2128 Author: Date:
Page 4324 of 4770
SR06U±01
W04222
SST SR±34
± STEERINGPOWER STEERING GEAR
2129 Author: Date:
REMOVAL
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. REMOVE STEERING WHEEL PAD
(See page SR±11)
3. REMOVE STEERING WHEEL
(See page SR±11)
4. DISCONNECT RH AND LH TIE ROD ENDS
(See page SA±10)
5. DISCONNECT INTERMEDIATE SHAFT ASSEMBLY
(See page SR±11)
6. DISCONNECT CLAMP PLATE
Remove the nut.
7. DISCONNECT PRESSURE FEED AND RETURN
TUBES
Using SST, disconnect the tube.
SST 09631±22020
8. DISCONNECT STABILIZER BAR
Remove the 4 bolts.
HINT:
Do not remove the bar.
9. REMOVE NO.1 FUEL TUBE PROTECTOR
Remove the 2 bolts and nut.
10. REMOVE PS GEAR ASSEMBLY
(a) Remove the 2 gear assembly set bolts and nuts.
HINT:
Lift up the stabilizer bar and remove the bolts.
(b) Remove the gear assembly from the LH of the vehicle.
NOTICE:
Do not damage the turn pressure tubes.
Page 4325 of 4770
SR06V±01
W04228
SST
W04229
SST
R00429
Matchmarks
W04230
R11644
Claw Washer
± STEERINGPOWER STEERING GEAR
SR±35
2130 Author: Date:
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. SECURE PS GEAR ASSEMBLY IN VISE
Using SST, secure the gear assembly in a vise.
SST 09612±00012
2. REMOVE 2 TURN PRESSURE TUBES
(a) Using SST, remove the tube.
SST 09633±00020
(b) Remove the 2 O±rings from the tube.
3. REMOVE RH AND LH TIE ROD ENDS AND LOCK
NUTS
(a) Place matchmarks on the tie rod end and rack end.
(b) Loosen the lock nut.
4. REMOVE RH AND LH CLIPS, RACK BOOTS AND
CLAMPS
Using a screwdriver, loosen the clamp.
NOTICE:
Be careful not to damage the boot.
Mark the RH and LH boots.
5. REMOVE RH AND LH RACK ENDS AND CLAW WASH-
ERS
(a) Using a screwdriver and hammer, stake back the washer.
NOTICE:
Avoid any impact to the steering rack.
Page 4326 of 4770

R11645
SST
R11646
SSTRack Guide
Spring Cap Lock Nut
R11647
Rack Guide
Spring Cap
SST
R11648
SST
R11553
Matchmarks SR±36
± STEERINGPOWER STEERING GEAR
2131 Author: Date:
(b) Using a spanner (24 mm) to hold the steering rack steady,
and using SST, remove the rack end.
SST 09922±10010
NOTICE:
Use SST 09922±10010 in the direction shown in the il-
lustration.
Mark the RH and LH rack ends.
(c) Remove the washer from the rack end.
6. REMOVE RACK GUIDE SPRING CAP LOCK NUT
Using SST, remove the nut.
SST 09922±10010
NOTICE:
Use SST 09922±10010 in the direction shown in the illustra-
tion.
7. REMOVE RACK GUIDE SPRING CAP, RACK GUIDE
SPRING, RACK GUIDE AND RACK GUIDE SEAT
(a) Using SST, remove the cap.
SST 09631±10021
(b) Remove the seat from the guide.
8. REMOVE RACK HOUSING CAP
9. REMOVE SELF±LOCKING NUT
Using SST to stop the control valve shaft rotating, remove the
nut.
SST 09616±00010
10. REMOVE DUST COVER
11. REMOVE CONTROL VALVE HOUSING WITH CON-
TROL VALVE ASSEMBLY
(a) Place matchmarks on the valve housing and rack hous-
ing.
(b) Remove the 2 bolts.
(c) Remove the gasket from the rack housing.
Page 4327 of 4770

R11554
Vinyl Tape
Shop RagPress
R11649
Matchmarks
R11650
R11651
Cylinder End
StopperWire
SST
± STEERINGPOWER STEERING GEAR
SR±37
2132 Author: Date:
12. REMOVE CONTROL VALVE ASSEMBLY
(a) To prevent oil seal lip damage, wind vinyl tape on the ser-
rated part of the valve shaft.
(b) Press out the valve assembly with the oil seal.
NOTICE:
Place a shop rag between the valve housing and the
blocks.
Be careful not to drop the valve assembly.
Be careful not to damage the oil seal lip.
13. REMOVE OIL SEAL
Remove the oil seal from the control valve assembly.
14. REMOVE RACK HOUSING NO.2 BRACKET AND
GROMMET
(a) Place matchmarks on the bracket and rack housing.
(b) Using a screwdriver, pry the clamp of the bracket.
(c) Remove the grommet from the bracket.
15. REMOVE CYLINDER END STOPPER
(a) Using SST, turn the stopper clockwise until the wire end
is visible through the service hole.
SST 09631±10021
(b) Using SST, turn the stopper counterclockwise, and re-
move the wire.
SST 09631±10021
Page 4328 of 4770
R11555
Brass Bar
Bushing
F01791
SST
Oil Seal
SR±38
± STEERINGPOWER STEERING GEAR
2133 Author: Date:
16. REMOVE STEERING RACK AND BUSHING
(a) Using a brass bar and hammer, tap out the rack with the
bushing.
(b) Remove the bushing from the rack.
(c) Remove the O±ring from the bushing.
17. REMOVE OIL SEAL
Using SST, press out the oil seal.
SST 09950±60010 (09951±00290),
09950±70010 (09951±07360)