3
CAMRY ± NEW FEATURES33
5S-FE ENGINE
1. Description
The intake and exhaust systems have been changed to increase torque and reduce noise. On the California
specification model, the air assist system has been discontinued.
Engine Specifications
ItemNewPrevious
No. of Cyls. & Arrangement4-Cylinder, In-Line
Valve Mechanism16-Valve DOHC,
Belt & Gear Drive
Combustion CamberPentroof Type
ManifoldsCross-Flow
Fuel SystemSFI
Displacement cm3 (cu. in.)2164 (132.0)
Bore x Stroke mm (in.)87.0 x 91.0 (3.43 x 3.58)
Compression Ratio9.5 : 1
Max. Output [SAE-NET]
101 kW @ 5200 rpm
(136 HP @ 5200 rpm)
99 kW @ 5200 rpm*
(133 HP @ 5200 rpm)*99 kW @ 5200 rpm
(133 HP @ 5200 rpm)
97 kW @ 5200 rpm*
(130 HP @ 5200 rpm)*
Max. Torque [SAE-NET]
203 N.m @ 4400 rpm
(150 ft-lbf @ 4400 rpm)
201 N
.m @ 4400 rpm*
(148 ft-lbf @ 4400 rpm)*
199 N.m @ 4400 rpm
(147 ft
.lbf @ 4400 rpm)
197 N
.m @ 4400 rpm*
(145 ft
.lbf @ 4400 rpm)*
IntakeOpen3 BTDC
Valve
IntakeClose43 ABDCValve
Timing
ExhaustOpen45 BBDCg
ExhaustClose3 AT D C
Fuel Octane Number RON91
Oil GradeAPI SJ EC-II, ILSAC or Better
*: California Specification Models
CAMRY ± NEW FEATURES36
5S-FNE ENGINE
1. Description
The 5S-FNE engine is a new engine that uses CNG (Compressed Natural Gas) as fuel, which has been devel-
oped based on the 5S-FE gasoline engine.
The main component of natural gas is methane (CH
4), which has fewer carbous (C) than gasoline (mean mo-
lecular formula: C
7.5H13.4). Therefore, the amount of CO2 discharged by this engine is approximately 70%
that of the gasoline engine. Furthermore, this engine achieves low-emission operation by precisely controlled
air-fuel ratio and using special catalysts for the CNG application.
However, because the fuel is in the gaseous form, its volumetric efficiency is low, causing lower power output
if this fuel is used in the base engine.
Therefore, the 5S-FNE engine has adopted the following features: a high compression ratio, the intake valves
with early closed timing, the intake and exhaust valves with increased lift, a low back pressure muffler made
possible by the 2-way exhaust system, injectors for gaseous fuel, and a catalytic converter designed exclu-
sively for CNG application. At the same time, precision air-fuel ratio control is effected through the use of
the air-fuel ratio sensor* and the heater oxygen sensor, thus achieving the level of performance that is equiva-
lent to the base engine. Moreover, this engine realizes extremely low emissions and restoring engine torque.
*: Already adopted on the California specification 5S-FE engine.
Specifications
Item5S-FNE Engine5S-FE Engine
No. of Cyls. & Arrangement4-Cylinder, In-Line
Valve Mechanism16-Valve DOHC,
Belt & Gear Drive
Combustion CamberPentroof Type
ManifoldsCross-Flow
Fuel SystemSFI
Displacement cm3 (cu.in.)2164 (312.0)
Bore x Stroke mm (in.)87.0 x 91.0 (3.43 x 3.58)
Compression Ratio11.0 : 19.5 : 1
Max. Output [SAE-NET]88 kW @ 5200 rpm
(118 HP @ 5200 rpm)
101 kW @ 5200 rpm
(136 HP @ 5200 rpm)
97 kW @ 5200 rpm*
(133 HP @ 5200 rpm)*
Max. Torque [SAE-NET]178 N.m @ 2400 rpm
(131 ft-lbf @ 2400 rpm)
203 N.m @ 4400 rpm
(150 ft-lbf @ 4400 rpm)
201 N
.m @ 4400 rpm*
(148 ft-lbf @ 4400 rpm)*
IntakeOpen3 BTDC
Valve
IntakeClose38 ABDC43 ABDCValve
Timing
ExhaustOpen45 BBDCExhaustClose3 AT D C
Fuel Octane Number RON13091
Oil GradeAPI SJ EC or ILSAC
*: California Specification Models
CAMRY ± NEW FEATURES
167CN04
Valve Lifters
Intake ValveAdjusting Shims
Exhaust Valve 40
4. Valve Mechanism
Camshaft
To recover the reduction of engine performance, the intake valve timing and the amount of lift of the intake
and exhaust valves have been changed from those of the base 5S-FE engine.
Specificaitons
Valve TimingValve Lift mm (in.)
EngineIntakeExhaustIntakeExhaustg
OpenCloseOpenCloseIntakeExhaust
5S-FNE3 BTDC38 ABDC45 BBDC3 AT D C7.9 (0.311)8.25 (0.325)
5S-FE43 ABDC7.7 (0.303)7.7 (0.303)
Intake and Exhaust Valves
To improve their wear resistance, the intake valves have undergone special heat treatment, and the mate-
rial of the exhaust vavles has been changed.
The shape of the stem to which the keepers attach has been changed to accommodate the adoption of the
cam with a high lift and of the inner shim type valve adjusting shims.
Valve Lifter and Adjusting Shims
TiN (titanium nitride) coated valve lifter is used to reduce the friction.
To accommodate the high lift, inner shim type valve adjusting shims are used.
Valve Spring
The valve springs for both the intake and exhaust sides accommodate the adoption of the cam with a high
lift and of the inner shim type valve adjusting shims. In addition, their spring rate has been optimized to
reduce friction.
3
CAMRY ± NEW FEATURES49
8. Engine Control System
General
An engine control system based on the 5S-FE engine has been adopted. The knock sensor has been discon-
tinued because natural gas has a high octane value and is less susceptible to knocking.
The engine control system of 5S-FNE and 5S-FE engines are compared below.
System
Outline5S-FNE5S-FE
SFI
Se
quential
A D-type SFI system is used, which indirectly detects
intake air volume by manifold absolute pressure sensor.Sequential
Multiport Fuel
InjectionThe fuel injection system is a sequential multiport fuel
injection system.
Ignition timing is determined by the ECM based on
signals from various sensors.
ESA
Electronic Spark
AdvanceThe ECM corrects the ignition timing in response to
engine knocking in accordance with the signals
received from the knock sensor.
Ð
dva ce
Torque control correction during gear shifting had been
used to minimize the shift shock.*1
IAC
(Idle Air Control)A rotary solenoid type IAC valve controls the fast idle
and idle speeds.(1-Coil Type
Built-in Driver)(2-Coil Type)
Fuel Pump ControlFuel pump operation is controlled by signal from the
ECM.Ð
Fuel Cut-Off
Control
The fuel shutoff valves for the fuel tank, fuel pressure
regulator, and delivery pipe are shut off to stop the
supply of fuel when the ignition switch is turned OFF or
during abnormal conditions (such as engine stalling,
SRS airbag deployed, etc.).
Ð
Injector ControlPrevents the frozen stuck of the injector to ensure the
startability of the engine at low temperature.Ð
Oxygen Sensor
and Air Fuel Ratio
Sensor
Heater ControlMaintains the temperature of the oxygen sensor and air
fuel ratio sensor at an appropriate level to increase
accuracy of detection of the oxygen concentration in the
exhaust gas.
*2
EGR Cut-Off
ControlCuts off EGR according to the engine condition to
maintain drivability of the vehicle and durability of the
EGR components.
Evaporative
Emission ControlThe ECM controls the purge flow of evaporative
emissions (HC) in the charcoal canister in accordance
with engine conditions.
Ð
Air Conditioning
Cut-Off ControlBy turning the air conditioning compressor ON or OFF
in accordance with the engine condition, drivability is
maintained.
*3*3
Diagnosis
When the ECM detects a malfunction, the ECM
diagnoses and memorized the failed section.
DiagnosisThe diagnosis system includes a function that detects a
malfunction in the evaporative emission control system.Ð
Fail-Safe
When the ECM detects a malfunction, the ECM stops or
controls the engine according to the data already stored
in memory.
*1: Only for Automatic Transaxle Model
*
2: Air fuel ratio sensor only for California specification model
*
3: The air conditioning magnet clutch controled by the ECM
The 5S±FE engine is an in±line, 4±cylinder engine with the cylinders numbered 1±2±3±4
from the front. The crankshaft is supported by five bearings inside the crankcase. These bearings
are made of aluminum alloy.
The crankshaft is integrated with eight weights for balance. Oil holes are placed in the center of
the crankshaft to supply oil to the connecting rods, bearing, pistons and other components.
The firing order is 1±3±4±2. The cylinder head is made of aluminum alloy, with a cross flow
type intake and exhaust layout and with pent±roof type combustion chambers. The spark plugs
are located in the center of the combustion chambers.
The intake manifold has four independent long ports and utilizes the inertial supercharging effect
to improve engine torque at low and medium speeds.
Exhaust and intake valves are equipped with irregular pitch springs made of special valve spring
carbon steel which are capable of functioning no matter what the engine speed.
The intake camshaft is driven by a timing belt, and a gear on the intake camshaft engages with
a gear on the exhaust camshaft to drive it. The cam journal is supported at five places between
the valve lifters of each cylinder and on the front end of the cylinder head. Lubrication of the cam
journals and gears is accomplished by oil being supplied through the oiler port in the center of the
camshaft.
Adjustment of the valve clearance is done by means of an outer shim type system, in which valve
adjusting shims are located above the valve lifters. This permits replacement of the shims without
removal of the camshafts.
Pistons are made of high temperature±resistant aluminum alloy, and a depression is built into
the piston head to prevent interference with the valves.
Piston pins are the full±floating type, with the pins fastened to neither the piston boss nor the
connecting rods. Instead, snap rings are fitted on both ends of the pins, preventing the pins from
falling out.
The No.1 compression ring is made of steel and the No.2 compression ring is made of cast iron.
The oil ring is made of a combination of steel and stainless steel. The outer diameter of each
piston ring is slightly larger than the diameter of the piston and the flexibility of the rings allows
them to hug the cylinder walls when they are mounted on the piston. Compression rings No.1 and
No.2 work to prevent gas leakage from the cylinder and the oil ring works to scrape oil off the
cylinder walls to prevent it from entering the combustion chambers.
The cylinder block is made of cast iron. It has four cylinders which are approximately twice the
length of the piston stroke. The top of each cylinder is closed off by the cylinder head and the
lower end of the cylinders becomes the crankcase, in which the crankshaft is installed. In
addition, the cylinder block contains a water jacket, through which coolant is pumped to cool the
cylinders.
The oil pan is bolted onto the bottom of the cylinder block. The oil pan is an oil reservoir made of
pressed sheet steel. A dividing plate is included 'inside the oil pan to keep sufficient oil in the
bottom of the pan even when the vehicle is tilted. This dividing plate also prevents the oil from
making waves when the vehicle is stopped suddenly and the oil shifts away from the oil pump
suction pipe.
The 5S±FE engine uses two balance shafts. The balance shafts are fitted in balance shaft
housings that are located at the bottom of the cylinder block. The No. 1 balance shaft is driven by
the drive gear of the crankshaft No.3 counterweight at twice the speed of the crankshaft. The No.
2 balance shaft is driven by the No±1 balance shaft at the same speed in the same direction as the
crankshaft. The balance shafts are designed to eliminate secondary inertia force from the engine,
thereby reducing the engine noise (booming noise).
± 5S±FE ENGINEENGINE MECHANICALEG1±3
(09248±05011) Valve Lifter Press
(09248±05021) Valve Lifter Stopper
09226±10010 Crankshaft Front & Rear Bearing
Replacer
09616±30011 Steering Worm Bearing Adjusting
Screw Wrench09224±74010 Engine Balancer Backlash
Adjusting Tool
09330±00021 Companion Flange Holding Tool09248±55020 Valve Clearance Adjust Tool Set
RECOMMENDED TOOLS
09816±30010 Oil Pressure Switch Socket09278±54012 Drive Shaft Holding Tool09249±63010 Torque Wrench Adaptor
09843±18020 Diagnosis Check Wire
09090±04010 Engine Sling Device
09200±00010 Engine Adjust KitCamshaft timing pulley
For suspension engineCrankshaft pulley
Oil pump pulley
Knock sensor
± 5S±FE ENGINEENGINE MECHANICALEG1±5
Drive belt tension:
w/ A/C
New belt
175 + 5 lbf
Used belt
130 + 10 lbf
w/o A/C
New belt
125 + 25 lbf
Used belt
95 + 20 lbf
If the belt tension is not as specified, adjust it.
HINT:
wªNew beltº refers to a belt which has been used
less than 5 minutes on a running engine.
wªUsed beltº refers to a belt which has been used
on a running engine for 5 minutes or more.
wAfter installing a belt, check that it fits properly in
the ribbed grooves.
wCheck with your hand to confirm that the belt has
not slipped out of the groove on the bottom of
the pulley.
wAfter installing a new belt, run the engine for
about 5 minutes and recheck the belt tension.
VALVE CLEARANCE INSPECTION AND
ADJUSTMENT
HINT: Inspect and adjust the valve clearance when
the engine is cold.
1. DISCONNECT HIGH ± TENSION CORDS FROM
SPARK PLUGS
Disconnect the high ± tension cords at the rubber
boot. DO NOT pull on the cords.
NOTICE: Pulling on or bending the cords may damage the
conductor inside.
2. REMOVE CYLINDER HEAD COVER
(a) Disconnect the PCV hoses.
(b) Loosen the 2 wire harness clamp bolts (No.2 timing
belt cover) mounting bolts.
(c) Remove the 4 nuts, grommets, head cover and gasket.
± 5S±FE ENGINEENGINE MECHANICALEG1±12
4. INSPECT VALVE CLEARANCE
(a) Check only the valves indicated.
Using a thickness gauge, measure the clearance
between the valve lifter and camshaft.
Record the out± of ±specification valve clear±
ance measurements. They will be used later to
determine the required replacement adjusting
shim.
Valve clearance (Cold):
Intake
0.19 ± 0.29 mm (0.007 ± 0.011 in.)
Exhaust
0.28 ± 0.38 mm (0.011 ± 0.015 in.) 3. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley and align its groove with
timing mark ª0º of the No.1 timing belt cover.
(b) Check that the valve lifters on the No.1 cylinder are
loose and valve lifters on the No.4 are tight.
If not, turn the crankshaft one revolution (360*) and
align the mark as above.
(b) Turn the crankshaft one revolution (360) and align
the mark as above. (See procedure in step 3)
(c) Check only the valves indicated as shown. Measure
the valve clearance. (See procedure in step (a)) HINT: Arrange the grommets in correct order, so that
they can be reinstalled into their original positions.
This minimizes any possibility of oil leakage due to
reuse of grommets.
± 5S±FE ENGINEENGINE MECHANICALEG1±13