2006 ACURA CSX Service Repair Manual

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Page 769 of 2893

ACURA CSX 2006 Service Repair Manual

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12-18 Clutch
Clutch Pedal Cover Replacement
A
B
C
A
B
C A
B B
NOTE: This procedure is for models equipped with a
metal clutch pedal pla

Page 770 of 2893

ACURA CSX 2006 Service Repair Manual (#

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Manual Transmission
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5-Speed Manual Transmission . 13-1
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ACURA CSX 2006 Service Repair Manual (#

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Page 772 of 2893

ACURA CSX 2006 Service Repair Manual (#

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Manual TransmissionM/T Differential
5-Speed Manual Transmission
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Manual TransmissionM/T Differential
5-Speed Manual Transmission
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Special Tools . 13-2
Component Location Index . 13-3
Symptom Troubleshooting
Index . 13-4
Transmission Fluid Inspection and Replacement . 13-5
Back-up Light Switch Test . 13-6
Transmission Removal . 13-7
Transmission Installation . 13-14
Transmission Disassembly . 13-22
Reverse Shift Fork Clearance Inspection . 13-27
Change Lever Clearance Inspection . 13-27
Change Lever Assembly Disassembly/Reassembly . 13-28
Shift Fork Clearance Inspection . 13-29
Shift Fork Disassembly/Reassembly . 13-30
Mainshaft Assembly Clearance Inspection . 13-31
Mainshaft Disassembly . 13-33
Mainshaft Inspection . 13-34
Mainshaft Reassembly . 13-36
Countershaft Assembly Clearance Inspection . 13-41
Countershaft Disassembly . 13-42 .........
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Countershaft Inspection . 13-43
Countershaft Reassembly . 13-44
Synchro Sleeve and Hub
Inspection and
Reassembly . 13-50
Synchro Ring and Gear Inspection . 13-50
Mainshaft Bearing and Oil Seal Replacement . 13-52
Countershaft Bearing Replacement . 13-53
Mainshaft Thrust Clearance Adjustment . 13-54
Transmission Reassembly . 13-56
Gearshift Mechanism Replacement . 13-61
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Component Location Index . 13-62
Backlash Inspection . 13-63
Differential Carrier,
Final Driven Gear
Replacement . 13-63
Carrier Bearing Replacement . 13-64
Oil Seal Replacement . 13-65
Differential Thrust Clearance Adjustment . 13-66
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Page 773 of 2893

ACURA CSX 2006 Service Repair Manual µ

(#

%)Ref. No. Tool Number Description Qty
13-2
Manual Transmission
Special Tools
07GAJ-PG20110
Catch Adapte

Page 774 of 2893

ACURA CSX 2006 Service Repair Manual Î
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13-3
Component Location Index
GEARSHIFT MECHANISM
TRANSMISSION FLUID BACK-UP LIGHT SWITCH
TRANSMISSION
CHANGE LEVER ASSEMBLY COUNTERSH

Page 775 of 2893

ACURA CSX 2006 Service Repair Manual (#
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Symptom Diagnostic procedure
13-4
Manual Transmission
Symptom Troubleshooting Index

(#'
)
Symptom Diagnostic procedure
13-4
Manual Transmission
Symptom Troubleshooting Index

Hard to shift into 1st gear Check and/or replace the MTF (see page 13-5).
Check the clutch (see page 12-19).
Check the 1st synchro ring and 1st gear (see page 13-50).
Check the 1st/2nd synchro sleeve and hub (see page 13-50).
Check the change lever assembly (see page 13-28).
Hard to shift into 2nd gear Check and/or replace the MTF (see page 13-5). Check the 2nd synchro ring and 2nd gear (see page 13-50).
Check the 1st/2nd synchro sleeve and hub (see page 13-50).
Check the change lever assembly (see page 13-28).
Hard to shift into 3rd gear Check and/or replace the MTF (see page 13-5). Check the 3rd synchro ring and 3rd gear (see page 13-50).
Check the 3rd/4th synchro sleeve and hub (see page 13-50).
Check the change lever assembly (see page 13-28).
Hard to shift into 4th gear Check and/or replace the MTF (see page 13-5). Check the 4th synchro ring and 4th gear (see page 13-50).
Check the 3rd/4th synchro sleeve and hub (see page 13-50).
Check the change lever assembly (see page 13-28).
Hard to shift into 5th gear Check and/or replace the MTF (see page 13-5). Check the 5th synchro ring and 5th gear (see page 13-50).
Check the 5th synchro sleeve and hub (see page 13-50).
Check the change lever assembly (see page 13-28).
Hard to shift into reverse Check and/or replace the MTF (see page 13-5). Check the clutch (see page 12-19).
Check the reverse shift fork and the reverse idler gear (see page 13-27).
Check reverse gear.
Check the change lever assembly (see page 13-28).
Noise from the transmission Check and/or replace the MTF (see page 13-5). Check the transmission gears.
Check the transmission bearings.
Check the differential carrier, the final driven gear, and the carrier bearings.
Shift lever does not operate
smoothly Check and/or replace the MTF (see page 13-5).
Check the shift cable and their joints (see page 13-61).
Check the shift lever
housing with the shift lever shaft.
Transmission jumps out of gear Check and/or replace the MTF (see page 13-5). Check the detent ball springs.
Check the teeth of the synchro rings and gears (see page 13-50).
Check for bent, deform, or damage of the shift forks.
08/08/21 14:44:17 61SNR030_130_0006
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Page 776 of 2893

ACURA CSX 2006 Service Repair Manual Î
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Fluid Capacity
1.5 L (1.6 US qt) at fluid change
1.7 L (1.8 US qt) at overhaul
13-5
Transmission Fluid Inspection and Replacement
A B

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