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YES
NO
YES
NO
11-214PGM-FI System
DLC Circuit Troubleshooting (cont’d)
MRLY (GRN)
ECM/PCM
CONNECTOR A (44P) MRLY
PGM-FI MAIN RELAY 1 4P CONNECTOR
C
B
PGM-FI MAIN RELAY 1 4P CONNECTOR
69. Check for continuity between PGM-FI main relay 1
4P connector terminal No. 4 and ECM/PCM
connector terminal A6.
Test PGM-FI main relay 1 (see page 22-70). If
the relay is OK, update the ECM/PCM if it does not
have the latest software (see page 11-227), or
substitute a known-good ECM/PCM (see page 11-7),
then recheck. If the symptom/indication goes away
with a known-good ECM/PCM, replace the original
ECM/PCM (see page 11-228).
Repair open in the wire between the ECM/
PCM (A6) and PGM-FI main relay 1. 70. Turn the ignition switch to LOCK (0).
71. Remove PGM-FI main relay 1 (C) from the under-
hood fuse/relay box.
72. Measure the voltage between PGM-FI main relay 1 4P connector terminal No. 1 and body ground.
Go to step 73.
Replace the under-hood fuse/relay box
(see page 22-65).
Terminal side of female terminals
Terminal side of female terminals
Terminal side of female terminals
Is there continuity?Is there battery voltage?
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YES
NO
YES
NO
YES
NO
11-215
IGP
ECM/PCM CONNECTOR A (44P) IGP (ORN) PGM-FI MAIN RELAY 1 4P CONNECTOR
ECM/PCM CONNECTORS
B(44P) PG2 (BLK/RED)
PG1 (BLK)
C (44P)
LG2
(BRN/YEL)
LG1
(BRN/YEL) PGMETCS
(BLK)(BLK)*
*: ’07-09 models
73. Check for continuity between PGM-FI main relay 1 4P connector terminal No. 2 and ECM/PCM
connector terminal A8.
Go to step 74.
Repair open in the wire between the ECM/
PCM (A8) and PGM-FI main relay 1.
74. Test PGM-FI main relay 1 (see page 22-70).
Go to step 75.
Replace PGM-FI main relay 1. 75. Disconnect ECM/PCM connector B (44P).
76. Check for continuity between body ground and
ECM/PCM connector terminals B1, B36, C2, C40,
and C44 individually.
Go to step 77.
Repair open in the wire between the ECM/
PCM (B1, B36, C2, C40, C44) and G101; A/T model
(see page 22-16), M/T model (see page 22-18).
(cont’d)
Terminal side of female terminals
Terminal side of
female terminals
Terminal side of female terminals
Is there continuity?Is PGM-FI main relay 1 OK ? Is there continuity?
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µ
µ
µ
µ µ
µ
µ
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YES
NO
YES
NO
YES
NO
YES
NO
11-216PGM-FI System
DLC Circuit Troubleshooting (cont’d)
ECM/PCM CONNECTOR C (44P)
VCC1 (YEL/RED) ECM/PCM CONNECTOR B (44P)
VCC2 (YEL/BLU) (YEL)*
*:K20Z3engine
77. Check for continuity between ECM/PCM connector terminal C13 and body ground.
Go to step 78.
Go to step 79.
78. Continue to check for continuity between ECM/PCM connector terminal C13 and body ground, while
disconnecting these connectors, one at a time:
MAP sensor 3P connector
Output shaft (countershaft) speed sensor 3P connector (K20Z2 engine)
Replace the part that caused an open when it
was disconnected.
Repair short in the wire between the ECM/
PCM (C13) and the MAP sensor or the output shaft
(countershaft) speed sensor (K20Z2 engine). 79. Check for continuity between ECM/PCM connector
terminal B18 and body ground.
Go to step 80.
Go to step 81.
80. Continue to check for continuity between ECM/PCM connector terminal B18 and body ground, while
disconnecting these connectors, one at a time:
EGR valve 6P connector (K20Z2 engine)
Input shaft (mainshaft) speed sensor 3P connector (K20Z2 engine)
Output shaft (countershaft) speed sensor 3P connector (K20Z3 engine)
Replace the part that caused an open when it
was disconnected.
Repair short in the wire between the ECM/
PCM (B18) and the EGR valve (K20Z2 engine), the
input shaft (mainshaft) speed sensor (K20Z2
engine) or the output shaft (countershaft) speed
sensor (K20Z3 engine).
Terminal side of female terminals Terminal side of female terminals
Is there continuity?
Does cont i nui t y go aw ay w hen one of t he abov ecomponent s i s d i sconnect ed ? Is there continuity?
Does cont i nui t y go aw ay w hen one of t he abov epar t s i s d i sconnect ed ?
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YES
NO
YES
NO YES
NO
YES
NO
11-217
ECM/PCM CONNECTOR C (44P)
VCC3 (BLU) ECM/PCM CONNECTOR A (44P)
VCC4
(BRN)
81. Check for continuity between ECM/PCM connectorterminal C12 and body ground.
Go to step 82.
Go to step 83.
82. Continue to check for continuity between ECM/PCM connector terminal C12 and body ground, while
disconnecting the throttle body 6P connector.
Repair short in the wire between the ECM/
PCM (C12) and the throttle body.
Replace the throttle body; K20Z2 engine
(see page 11-348), K20Z3 engine (see page 11-349). 83. Check for continuity between ECM/PCM connector
terminal A25 and body ground.
Go to step 84.
Go to step 85.
84. Continue to check for continuity between ECM/PCM connector terminal A25 and body ground, while
disconnecting the APP sensor 6P connector.
Repair short in the wire between the ECM/
PCM (A25) and the APP sensor.
Replace the accelerator pedal module; K20Z2
engine (see page 11-269), K20Z3 engine (see page
11-270).
(cont’d)
Terminal side of female terminals Terminal side of female terminals
Is there continuity?
Is there continuity? Is there continuity?
Is there continuity?
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µ
µ
µ
µ µ
µ
µ
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YES
NO
YES
NO
YES
NO
YES
NO
11-218PGM-FI System
DLC Circuit Troubleshooting (cont’d)
ECM/PCM CONNECTOR A (44P)
VCC5 (GRY) ECM/PCM CONNECTOR A (44P)
VCC6
(RED)
85. Check for continuity between ECM/PCM connectorterminal A24 and body ground.
Go to step 86.
Go to step 87.
86. Continue to check for continuity between ECM/PCM connector terminal A24 and body ground, while
disconnecting the APP sensor 6P connector.
Repair short in the wire between the ECM/
PCM (A24) and the APP sensor.
Replace the accelerator pedal module; K20Z2
engine (see page 11-269), K20Z3 engine (see page
11-270). 87. Check for continuity between ECM/PCM connector
terminal A19 and body ground.
Go to step 88.
Update the ECM/PCM if it does not have the
latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then
recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original ECM/
PCM (see page 11-228).
88. Continue to check for continuity between ECM/PCM connector terminal A19 and body ground, while
disconnecting these parts, one at a time:
A/C pressure sensor 3P connector
FTP sensor 3P connector
Replace the part that caused an open when it
was disconnected.
Repair short in the wire between the ECM/
PCM (A19) and the A/C pressure sensor or the FTP
sensor.
Terminal side of female terminals Terminal side of female terminals
Is there continuity?
Is there continuity? Is there continuity?
Does cont i nui t y go aw ay w hen one of t he abov econnect or s i s d i sconnect ed ?
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Page 542 of 2893
(#' )
11-219
Injector Replacement
A BC
D
E
F
1. Relieve fuel pressure (see page 11-322).
2. Remove the engine cover.
3. Disconnect the injector connectors (A) from the injectors.
4. Remove the ground cable bolt (G101) (B).
5. Disconnect the quick-connect fitting (C).
6. Remove the fuel rail mounting nuts (D) from the fuel rail (E).
7. Remove the fuel rail and the injectors from the injector base.
8. Remove the injector clips (F) from the injectors.
9. Remove the injectors from the fuel rail.
(cont’d)
* : This illustration shows K20Z2 engine
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Page 543 of 2893
11-220PGM-FI System
Injector Replacement (cont’d)
A
B
C
D
E
F G
22 N·m
(2.2 kgf·m, 16 lbf·ft)
10. Coat the new O-rings (A) with clean engine oil, and insert the injectors (B) into the fuel rail (C).
11. Install the injector clips (D).
12. Coat the injector O-rings (E) with clean engine oil.
13. Install the fuel rail and the injectors in the injector base (F).
14. Install the fuel rail mounting nuts (G).
15. Connect the connectors on the injectors, and reinstall the ground cable bolt (G
101).
16. Connect the quick-connect fittings.
17. Turn the ignition switch to ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel rail is pressurized. Repeat this two or three times, then check for fuel leakage.
18. Install the engine cover.
* : This illustration shows K20Z2 engine
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Î
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)
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Special Tools Required Special Tools Required
11-22111-221
A/F Sensor Replacement
Secondary HO2S Replacement
C
44 N·m
(4.5 kgf·m,
33 lbf·ft)
A
B
C
44 N·m
(4.5 kgf·m, 33 lbf·ft)A
B
O2 sensor wrench, Snap-on YA8875 or SWR2, or
equivalent, commercially available
1. Disconnect the A/F sensor 4P connector (A) and remove the clamp (B), then remove the A/F sensor
(C).
2. Install the parts in the reverse order of removal. O2 sensor wrench, Snap-on YA8875 or SWR2, or
equivalent, commercially available
1. Disconnect the secondary HO2S 4P connector (A) and remove the clamps (B), then remove the
secondary HO2S (C).
2. Install the parts in the reverse order of removal.
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