Page 905 of 2893

Specified Torque:
8x1.25mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
13-136
Manual Transmission
Transmission Reassembly (cont’d)
Liquid gasket A
CB
6x1.0mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft) D
39 N·m
(4.0 kgf·m,
29 lbf·ft)
B
14. Tighten the 8 mm flange bolts in a crisscross
pattern in several steps.
15. Clean any dirt or oil from the mating surface of the change lever assembly and the transmission
housing. Apply liquid gasket, P/N 08718-0001,
evenly to the mating surface of the change lever
assembly and the transmission housing. Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket. 16. Installthe8x14mmdowelpins(B)andthechange
lever assembly (C) with harness bracket A.
17. Apply liquid gasket, P/N 08718-0001, evenly to the threads of the inter lock bolt (D). Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
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Page 906 of 2893

Î
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13-137
B
44 N·m
(4.5 kgf·m, 33 lbf·ft)
G
F A
39 N·m
(4.0 kgf·m,
29 lbf·ft)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) D
E
C
C
B E
A
C
22 N·m
(2.2 kgf·m,
16 lbf·ft) D
F
29 N·m (3.0 kgf·m, 22 lbf·ft)
10x1.25mm
44 N·m
(4.5 kgf·m,
33 lbf·ft) A
44 N·m
(4.5 kgf·m, 33 lbf·ft)
B
18. Install the drain plug (A) and the 10 mm flange bolt
(B) with new washers (C). Install the filler plug (D)
finger-tight with new sealing washer (E).
19. Apply MTF to a new O-ring (F). Then install the output shaft (countershaft) speed sensor (G) with
the O-ring.
20. Install the steel balls (A), the springs (B), and the detent bolts (C) with new washers (D).
21. Install the transmission hanger (E). 22. Apply liquid gasket, P/N 08718-0001 evenly to the
threads of the back-up light switch (F), and install it
on the transmission housing. Install the component
within 5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
23. Install the 20 mm bolt (A) with new 20 mm sealing washer (B).
Replace. Replace.
Replace.
Replace.
Replace. Replace.
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Page 907 of 2893
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13-138Manual Transmission
Gearshift Mechanism Replacement
’06 model
’07-09 models COTTER PINS
WASHER
(WHITE)
LOCK PINS
(P/N 08C30-B0234M) SHIFT CABLE
CLIP
8 x 1.25 mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
SHIFT CABLE BRACKET
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT CABLES
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT LEVER HOUSING SHIFT LEVER KNOB
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)SHIFT
CABLE
CLIP
A A
LOCKNUT
10x1.25mm
9N·m
(0.9 kgf·m,
7lbf·ft) (P/N 08C30-B0234M)
WASHER
(WHITE)
WASHER
WASHER
NOTE:
Make sure not to get any silicone grease on the terminal part of the c onnectors and switches, especially if you have
silicone grease on your hands or gloves.
When installing the shift cables (transmission side), position the paint mark (A) facing the upward.
Replace.
Replace.
Replace.
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Page 908 of 2893
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13-139
M/T Differential
Component Location Index
CARRIER BEARING
FINAL DRIVEN GEARDIFFERENTIAL CARRIER
CARRIER BEARING
SHIM, 80 mm
OIL SEAL
OIL SEAL
Replacement, page 13-140
Replacement, page 13-140Replacement, page 13-140
Replacement, page 13-140
Differential Thrust Clearance Adjustment, page 13-142
Replacement, page 13-141
Replacement, page 13-141
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Page 909 of 2893
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13-14013-140 M/T Differential
Differential Carrier, Final Driven
Gear Replacement
Carrier Bearing Replacement
A
B 11x1.0mm(10)
121N·m(12.3kgf·m,89lbf·ft)
B
A
B
A
1. Loosen the bolts in a crisscross pattern in several steps, then remove the bolts and the final driven
gear (A) from the differential carrier (B).
2. Install the final driven gear with the chamfer on the inside diameter facing the carrier. Tighten the bolts
in a crisscross pattern in several steps. Inner driver handle, 40 mm 07746-0030100
1. Check the carrier bearings for wear and rough rotation. If they rotate smoothly and their rollers
show no signs of wear, the bearings are OK.
2. Remove the carrier bearings (A) with a commercially available bearing puller (B).
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Page 910 of 2893
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13-14113-141
Oil Seal Replacement
B
07746-0030100
C
A
B
07746-0030100
C
A A
B
A
B
3. Install new bearings (A) on with the 40 mm inner driver handle (B) and a press. Press on each
bearing until it bottoms. There should be no
clearance between the bearings and the carrier.
NOTE: Place the seal (C) part of the bearing
towards the outside of the differential, and install it. Oil seal driver attachment 07NAD-P20A100
Driver handle, 15 x 135L 07749-0010000
1. Remove the oil seal (A) from the transmission housing (B).
2. Remove the oil seal (A) from the clutch housing (B).
(cont’d)
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13-14113-141
Oil Seal Replacement
B
07746-0030100
C
A
B
07746-0030100
C
A A
B
A
B
3. Install new bearings (A) on with the 40 mm inner driver handle (B) and a press. Press on each
bearing until it bottoms. There should be no
clearance between the bearings and the carrier.
NOTE: Place the seal (C) part of the bearing
towards the outside of the differential, and install it. Oil seal driver attachment 07NAD-P20A100
Driver handle, 15 x 135L 07749-0010000
1. Remove the oil seal (A) from the transmission housing (B).
2. Remove the oil seal (A) from the clutch housing (B).
(cont’d)
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Page 912 of 2893
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13-14213-142 M/T Differential
Oil Seal Replacement (cont’d) Differential Thrust Clearance
Adjustment
A
07749-0010000
B
07NAD-P20A100
A
07749-0010000 B
07NAD-P20A100
3. Install a new oil seal flush with the transmission housing with the 15 x 135L driver handle (A) and
the oil seal driver attachment (B).
4. Install a new oil seal flush with the clutch housing with the 15 x 135L driver handle (A) and the oil seal
driver attachment (B). Inner driver handle, 40 mm 07746-0030100
1. If you removed the 80 mm shim from the transmission housing reinstall is the same sized
shim.
2. Install the differential assembly into the clutch housing.
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