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13-72Reverse Lockout System
Component Location Index
ENGINE CONTROL MODULE (ECM)
REVERSE LOCKOUT SOLENOID
Test, page 13-77
Disassembly/Reassembly, page 13-77
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13-73
System Description
With 5th/6th selected
With reverse selected
Select lever
Change lever Select lock
cam A
Select lock cam B Select lock return spring
Direction of reverse selection Locked position
Inhibitor OFF
At vehicle speeds of 20 km/h (12 mph) or more, the ECM, which monitors the signals from the output shaft
(countershaft) speed sensor, activates the r everse lockout solenoid, which pushes select lock cam B into the locked
position. As a result, the select lever ca nnot rotate to the reverse select position, making it impossible to engage
reverse gear. As the vehicle speed drops to 15 km/h (9 mph) or less, the ECM turns off the reverse lockout solenoid.
The select lock return spring pulls back select lock cam B, enabling the select lever to move freely so reverse gear can
be selected.
Above 20 km/h (12 mph) ON Not allowedBelow 15 km/h (9 mph) OFF Allowed
Ignition switch LOCK (0) OFF Allowed
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Driver can select reverse gear when vehicle
speed is 20 km/h (12 mph) or more
YES
NO
YES
NO
13-7413-74 Reverse Lockout System
Circuit Diagram
Symptom Troubleshooting
GRN/BLKYEL
1 2
BLK/YEL BLU
IG1
BAT WHT
BATTERY
UNDER-HOOD
FUSE/RELAY
BOX
IGNITION
SWITCH
IG1HOTinON(II)
and START (III)
UNDER-DASH
FUSE/RELAY
BOX
REVERSE
LOCKOUT
SOLENOID
No. 1
(100 A)
No. 3
(10 A) No. 2
(50 A)
GRN
ECM A27 RVS
NOTE:
When checking if the transmission will shift to reverse while the wheels are being driven forward,
raise the vehicle on a lift, make sure it is securely
supported, and allow the front wheels to rotate freely.
Do not release the clutch pedal if you can select reverse gear while the wheels are driven forward.
When the vehicle is on a lift, and you make the wheels rotate, turn off the VSA system by the VSA
OFF switch.
1. Turn the ignition switch to LOCK (0).
2. Check the No. 3 (10 A) fuse in the under-dash fuse/ relay box.
Reinstallthefuse,thengotostep3.
Install a new No. 3 (10 A) fuse, and recheck. If
the fuse continues to blow, check for short to body
ground in the wire between the No. 3 (10 A) fuse in
the under-dash fuse/relay box and the r everse
lockout solenoid.
3. Test-drive the vehicle.
4. Check for fuel and emissions system’s DTC with the HDS.
Go to the indicated DTC’s troubleshooting.
Go to step 5.
IsthefuseOK?
Ar e t her e any DT Cs st or ed i n t he f uel andemi ssi ons?
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YES
NO
YES
NO
YES
NO
13-75
REVERSE LOCKOUT SOLENOID 2P CONNECTOR
IG1 (BLK/YEL) ECM CONNECTOR A (44P)
RVS (GRN) RVS (GRN/BLK)
REVERSE LOCKOUT SOLENOID 2P CONNECTOR
5. Turn the ignition switch to LOCK (0).
6. Disconnect the r everse lockout solenoid 2P
connector.
7. Turn the ignition switch to ON (II).
8. Measure the voltage between reverse lockout solenoid 2P connector terminal No. 2 and body
ground.
Go to step 9.
Repair open in the wire between No. 3 (10 A)
fuse in the under-dash fuse/relay box and the
reverse lockout solenoid.
9. Turn the ignition switch to LOCK (0).
10. Jump the SCS line with the HDS.
11. Disconnect ECM connector A (44P). 12. Check for continuity between reverse lockout
solenoid 2P connector terminal No. 1 and ECM
connector A (44P) terminal No. 27.
Go to step 13.
Repair open in the wire between the reverse
lockout solenoid and the ECM.
13. Do the reverse lockout solenoid test (see page 13-77).
Check for loose terminals or poor
connections at the ECM. If necessary, update the
ECM if it does not have the latest software
(see page 11-227), or substitute a known- good ECM
(see page 11-7), then recheck. If the symptom goes
away with a known-good ECM, replace the original
ECM (see page 11-228).
Repair or replace the reverse lockout solenoid
(see page 13-77).
Wire side of female terminals Terminal side of female terminals
Wire side of female terminals
Is there battery voltage? Is there continuity?
I s t he r ev er se l ock out sol enoi d OK ?
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Driver cannot select reverse gear when
vehicle speed is 15 km/h (9 mph) or less
YES
NO
YES
NO
YES
NO YES
NO
13-76Reverse Lockout System
Symptom Troubleshooting (cont’d)
REVERSE LOCKOUT SOLENOID 2P CONNECTOR
RVS (GRN/BLK)
NOTE: When checking if the transmission will shift to reverse while the wheels are being driven forward,
raise the vehicle on a lift, make sure it is securely
supported, and allow the front wheels to rotate freely.
Do not release the clutch pedal if you can select reverse gear while the wheels are driven forward.
When the vehicle is on a lift, and you make the wheels rotate, turn off the VSA system by the VSA
OFF switch.
1. Turn the ignition switch to LOCK (0).
2. Try to shift the transmission into reverse.
Go to step 4.
Go to step 3.
3. Do the reverse lockout solenoid test (see page 13-77).
Check the change lever assembly (see page
13-105), if necessary inspect the internal
transmission.
Repair or replace the reverse lockout solenoid
(see page 13-77).
4. Start the engine, and try to shift the transmission into reverse.
Intermittent failure, the system is OK at this
time.
Go to step 5. 5. Turn the ignition switch to LOCK (0).
6. Jump the SCS line with the HDS.
7. Disconnect ECM connector A (44P).
8. Disconnect the r
everse lockout solenoid 2P
connector.
9. Check for continuity between the reverse lockout solenoid 2P connector terminal No. 1 and body
ground.
Repair short to body ground in the wire
between the reverse lockout solenoid and the
ECM.
Check for loose terminals or poor connections
at the ECM. If necessary, update the ECM if it does
not have the latest software (see page 11-227), or
substitute a known-good ECM (see page 11-7), then
recheck. If the symptom goes away with a known-
good ECM, replace the original ECM (see page
11-228).
Wire side of female terminals
Can y ou shi f t t he t r ansmi ssi on i nt o t he r ev er se?
I s t he r ev er se l ock out sol enoi d OK ?
Can y ou shi f t t he t r ansmi ssi on i nt o t he r ev er se? Is there continuity?
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13-7713-77
Reverse Lockout Solenoid Test Reverse Lockout Solenoid Disassembly/Reassembly
REVERSE LOCKOUT SOLENOID
2P CONNECTOR
A
1. Remove the reverse lockout solenoid (see page13-77).
2. Connect battery positive terminal to the r everse
lockout solenoid 2P connector No. 2 terminal, and
connect the battery negative terminal to the No. 1
terminal.
3. Make sure the reverse lockout solenoid works. If the reverse lockout solenoid does not work, replace
it. 1. Do the battery removal procedure (see page 22-69).
2. Remove the air cleaner assembly (see page 11-345).
3. Remove the battery base (see step 4 on page 13-84).
4. Disconnect the output shaft (countershaft) speed
sensor connector, the back-up light switch
connector, and the r everse lockout solenoid
connector (see step 6 on page 13-84).
5. Carefully remove the shift cables and the cable bracket together to avoid bending the cables (see
step 7 on page 13-85).
6. Remove the reverse lockout solenoid (A).
(cont’d)
Terminal side of male terminals
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13-78Reverse Lockout System
Reverse Lockout Solenoid Disassembly/Reassembly (cont’d)
C
B
A
6x1.0mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
A
7. Remove the roller (A), the select lock return spring
(C), and select lock cam B.
8. Install the components of the r everse lockout
solenoid in the reverse order of removal.
9. Clean any dirt and oil from the mating surface of the reverse lockout solenoid and the change lever
assembly.
10. Apply liquid gasket, P/N 08718-0001 evenly to the change lever assembly mating surface of the
reverse lockout solenoid. Install the com ponent
within 5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket. 11. Install the reverse lockout solenoid (A).
12. Install the cable bracket and the shift cables (see
step 37 on page 13-97).
13. Connect the r everse lockout solenoid connector,
the back-up light switch connector, and the output
shaft (countershaft) speed sensor connector (see
step 39 on page 13-97).
14. Install the battery base (see step 41 on page 13-98).
15. Install the air cleaner assembly (see page 11-345).
16. Do the battery installation procedure (see page 22-69).
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13-79
Manual Transmission
Component Location Index
GEARSHIFT MECHANISM
TRANSMISSION FLUID BACK-UP LIGHT SWITCH
TRANSMISSION
CHANGE LEVER ASSEMBLY COUNTERSHAFT ASSEMBLY
MAINSHAFT ASSEMBLY
SYNCHRO RING and GEAR SHIFT FORK
COUNTERSHAFT
CHANGE LEVER
SYNCHRO SLEEVE and HUB
REVERSE SHIFT FORK
DIFFERENTIAL
REVERSE IDLER GEAR
MAINSHAFT Replacement, page 13-138
Inspection and Replacement, page 13-82 Test, page 13-83
Removal, page 13-84
Installation, page 13-91
Disassembly, page 13-99
Reassembly, page 13-133
Disassembly/Reassembly, page 13-105 Clearance Inspection, page 13-117
Clearance Inspection, page 13-108
Inspection, page 13-127 Clearance Inspection, page 13-106
Disassembly/Reassembly, page 13-107
Disassembly, page 13-119
Inspection, page 13-120
Reassembly, page 13-121
Bearing Replacement,page 13-130
Clearance Inspection,
page 13-104
Inspection and Reassembly,page 13-127
Clearance Inspection,
page 13-104
Disassembly, page 13-111
Inspection, page 13-112
Reassembly, page 13-113
Bearing and Oil Seal Replacement, page 13-129
Thrust Clearance Adjustment, page 13-131
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