Page 1689 of 2893
(#'
)
Special Tools Required
20-17
Rear Door Panel Removal/Installation
A
B
C
Fastener Locations :Screw,1 :Clip,1
AFa
stener Location
:Clip,1
A B
C
D
B
A
Fastener Location :Screw,1
KTC trim tool set SOJATP2014
NOTE: Use the appropriate tool from the KTC trim tool
s
et to avoid damage when removing components.
1. Raise the glass fully.
2. Pry out on the rear portion of the inner handle cap (A) with the appropriate trim tool, then release the
hooks (B, C).
3. Remove the screw and clip securing the inner handle (A). 4
. Remove the power window switch panel (A).
–1 Pry up on the rear edge of the switch panel with the appropriate trim tool, then release the
rear clip.
–2 Pull out along the edge of the panel to release the hooks (B).
–3 Pull the switch panel rearward to release the front hook (C).
–4 Disconnect the power window switch connector (D).
5. Remove the screw.
(cont’d)
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Page 1690 of 2893

20-18
Doors
Rear Door Panel Removal/Installation (cont’d)
Fastener Locations
A
E
F G
AD
:Clip,5
B : Clip, 1
C
BBC BBB
B
A
C
CA B
AB C
D
F
EG
F
6. Remove the door panel (A) with as little bending as
possible to avoid creasing or breaking it.
–1 Start at the bottom edge of the door panel, release the clips (B, C) that are just above the
marks (D) on the edge of the panel with a
commercially available trim pad remover.
–2 Detach the upper clips.
–3 Starting at the rear, pull the door panel upward.
NOTE: The inner handle cable (E) and the latch
cable (F) are connected to the inner handle (G).
Do not pull the door panel up too far, or these
cables will be damaged.
7. While holding the door panel (A) away from the door, remove the inner handle (B) from the door
panel by releasing the hooks (C). 8. Remove the door panel (A) while pu
lling the inner
handle (B) out through the hole in the door panel.
9. Disconnect the inner handle cable (A) and the latch cable (B) from the inner handle (C).
–1 Detach the inner handle cable fastener (D), then disconnect the inner handle cable from
the cable fastener (E).
–2 Detach the latch cable fastener (F) with a flat- tip screwdriver, then disconnect the latch cable
from the cable fastener (G).
NOTE: If the cable fasteners are damaged or
stress-whitened, replace them with new ones.
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Page 1691 of 2893

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20-1920-19
Rear Door Outer Handle
Replacement
A B
62 mm (2.44 in.) A
B
C
D C
A
10. Install the door panel in the r everse order of
removal, and note these items:
If the clips are damaged or stress-whitened, replace them with new ones.
Replace any damaged cable fasteners with new ones.
The latch cable (A) should be fixed to the cable fastener (B) with the latch in lock position.
Make sure the connector is plugged in properly, and the cables are connected securely.
Make sure the window and power door lock operate properly. NOTE: Put on gloves to protect your hands.
1. Raise the glass fully.
2. Remove the door panel (see page 20-17).
3. Detach the harness clip (A), and disconnect the power door lock actuator connector (B).
4. Remove the plug caps (C), then remove the plastic cover (D), as needed.
5. Remove the latch mounting screws, then lower the latch (see step 4 on page 20-21).
6. Detach the rod fastener (A).
(cont’d)
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Page 1692 of 2893

(#'
)
20-1920-19
Rear Door Outer Handle
Replacement
A B
62 mm (2.44 in.) A
B
C
D C
A
10. Install the door panel in the r everse order of
removal, and note these items:
If the clips are damaged or stress-whitened, replace them with new ones.
Replace any damaged cable fasteners with new ones.
The latch cable (A) should be fixed to the cable fastener (B) with the latch in lock position.
Make sure the connector is plugged in properly, and the cables are connected securely.
Make sure the window and power door lock operate properly. NOTE: Put on gloves to protect your hands.
1. Raise the glass fully.
2. Remove the door panel (see page 20-17).
3. Detach the harness clip (A), and disconnect the power door lock actuator connector (B).
4. Remove the plug caps (C), then remove the plastic cover (D), as needed.
5. Remove the latch mounting screws, then lower the latch (see step 4 on page 20-21).
6. Detach the rod fastener (A).
(cont’d)
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Page 1693 of 2893
Î
20-20 Doors
Rear Door Outer Handle Replacement (cont’d)
A
B
C
Fastener Locations :Bolt,2
6x1.0mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft) B
C
A
A
A
B
A
B A
7. Disconnect the outer handle rod (A) with a clip
remover (B) from the outer handle (C).
8. Remove the maintenance seal (A). Remove the bolts securing the outer handle protector (B), then
remove the protector by releasing the hook (C). 9. While pulling the outer handle (A), remove the
handle from the holes in the door panel. Take care
not to scratch the door.
10. Remove the rod fastener (A) from the outer handle (B), then replace it with a new one.
Replace.
08/08/21 14:59:07 61SNR030_200_0022
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Page 1694 of 2893
(#'
)
20-2120-21
Rear Door Latch Replacement
Fastener Locations :Screw,3
A:Screw,1 B
A
A
A
6x1.0mm
6N·m
(0.6 kgf·m, 4 lbf·ft) 6x1.0mm
6N·m
(0.6 kgf·m, 4 lbf·ft)C
B
11. Install the handle in the reverse order of removal, and note these items:
Make sure the door locks and opens properly.
When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
Check for water leaks (see step 9 on page 20-29). NOTE: Put on gloves to protect your hands.
1. Raise the glass fully.
2. Remove the door panel (see page 20-17).
3. Remove the plastic cover, as needed (see step 4 on page 20-19).
4. Remove the screws (A, B) securing the latch (C), then lower it.
5. Detach the rod fastener (see step 6 on page 20-19).
6. Disconnect the outer handle rod from the outer handle (see step 7 on page 20-20).
(cont’d)
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Page 1695 of 2893
(#'
)
20-2120-21
Rear Door Latch Replacement
Fastener Locations :Screw,3
A:Screw,1 B
A
A
A
6x1.0mm
6N·m
(0.6 kgf·m, 4 lbf·ft) 6x1.0mm
6N·m
(0.6 kgf·m, 4 lbf·ft)C
B
11. Install the handle in the reverse order of removal, and note these items:
Make sure the door locks and opens properly.
When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
Check for water leaks (see step 9 on page 20-29). NOTE: Put on gloves to protect your hands.
1. Raise the glass fully.
2. Remove the door panel (see page 20-17).
3. Remove the plastic cover, as needed (see step 4 on page 20-19).
4. Remove the screws (A, B) securing the latch (C), then lower it.
5. Detach the rod fastener (see step 6 on page 20-19).
6. Disconnect the outer handle rod from the outer handle (see step 7 on page 20-20).
(cont’d)
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DYNOMITE -2009-
Page 1696 of 2893
20-22Doors
Rear Door Latch Replacement (cont’d)
A
B
C
D F
E
Fastener Location :Screw,1
AB A
A
B
C
B
7. Detach the latch cable (A) and the inner handlecable (B) from the holder (C), then remove the latch
(D) out from between the rear lower channel (E)
and the door. Take care not to bend the outer
handle rod (F), the latch cable, or the inner handle
cable.
8. Remove the screw, then remove the latch protector (A) by releasing the hook (B). 9. Detach the latch cable (A) and the inner handle
cable (B) from the latch (C).
10. Install the latch in the reverse order of removal, and note these items:
Make sure the connector is plugged in properly, and each rod is connected securely.
Make sure the door locks and opens properly.
08/08/21 14:59:07 61SNR030_200_0024
ProCarManuals.com
DYNOMITE -2009-