Page 1529 of 2893

(#'
")Connection
Point Component Connected to Specified Torque Value Note
19-37
Brake Hose and Line Inspection
A B
C DFC
A C
B
C
E
1. Inspect the brake hoses for damage, deterioration, leaks, interference, and twisting.
2. Check the brake lines for damage, rusting, and leaks. Also check for bent brake lines.
3. Check for leaks at hose and line joints and connections, and retighten if necessary.
4. Check the master cylinder and the ABS or VSA modulator-control unit for damage and leaks. A Front brake caliper Brake hose 34 N·m (3.5 kgf·m, 25 lbf·ft) Banjo bolt Bleed screw 9 N·m (0.9 kgf·m, 7 lbf·ft)
B Rear brake caliper Brake hose 34 N·m (3.5 kgf·m, 25 lbf·ft) Banjo bolt Bleed screw 9 N·m (0.9 kgf·m, 7 lbf·ft)
C Brake hose Brake line 15 N·m (1.5 kgf·m, 11 lbf·ft) Flare nut
D Master cylinder (ABS) Brake line 15 N·m (1.5 kgf·m, 11 lbf·ft) Flare nut Master cylinder (VSA) 22 N·m (2.2 kgf·m, 16 lbf·ft)
E ABS modulator-control unit Brake line 15 N·m (1.5 kgf·m, 11 lbf·ft) Flare nut VSA modulator-control unit Brake line (10 mm nut)15 N·m (1.5 kgf·m, 11 lbf·ft)
Brake line
(12 mm nut) 22 N·m (2.2 kgf·m, 16 lbf·ft)
F 4-way joint Brake line 15 N·m (1.5 kgf·m, 11 lbf·ft) Flare nut
08/08/21 15:02:08 61SNR030_190_0037
ProCarManuals.com
DYNOMITE -2009-
Page 1530 of 2893

Î
Î
(#'
)
19-38 Conventional Brake Components
Brake Hose Replacement
A
B
C
AB
C A
DB
C
NOTE: Before reassembling, check that all parts are free of dirt and other foreign particles.
Replace parts with new ones whenever specified to do so.
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off
immediately with water.
Plug the ends of the hoses and the joints to prevent spilling brake fluid.
The illustrations show only the front of the vehicle except where the procedure is different for the rear.
1. Remove the wheel.
2. Disconnect the brake hose (A) from the brake line (B) using a 10 mm flare-nut wrench (C). 3. Front: Remove the brake hose clip (A) from the
brake hose (B).
4. Remove the banjo bolt (C), and disconnect the brake hose from the caliper.
5. Remove the brake hose mounting bolt(s) (D), then remove the brake hose.
NOTE: Rear: Remove the brake hose with the
bracket.
Replace.
08/08/21 15:02:08 61SNR030_190_0038
ProCarManuals.com
DYNOMITE -2009-
Page 1531 of 2893

Front
Rear
19-39
B
8x1.25mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
C
10x1.0mm
34 N·m
(3.5 kgf·m,
25 lbf·ft)
D A
A
B
C
E
10x1.0mm
15 N·m
(1.5 kgf·m,
11 lbf·ft)
D
A 8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
E
10x1.0mm
15 N·m
(1.5 kgf·m,
11 lbf·ft)
6. Install the brake hose (A) with the brake hose
mounting bolt (B).
7. Connect the brake hose to the caliper with the banjo bolt (C) and the new sealing washers (D). 8. Position the brake hose ends (A).
NOTE: Front: Install the brake hose on the brake hose bracket (B) with a new brake hose clip (C).
Rear: Install the brake hose bracket (D) to the frame.
9. Connect the brake line (E) to the brake hose.
10. After installing the brake hose, bleed the brake system (see page 19-9).
11. Do the following checks: Check the brake hose and line joint for leaks, andtighten if necessary.
Check the brake hoses for interference and twisting.
12. Clean the mating surfaces between the brake disc and the inside of the wheel, then install the wheel.
Replace.
Replace.
08/08/21 15:02:09 61SNR030_190_0039
ProCarManuals.com
DYNOMITE -2009-
Page 1532 of 2893
Î
(#'
)
Exploded View
19-40Conventional Brake Components
Parking Brake Cable Replacement
1.4 N·m
(0.14 kgf·m,
1.0 lbf·ft)
PARKING
BRAKE SWITCH 8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
RIGHT PARKING
BRAKE CABLE
LEFT PARKING
BRAKE CABLE
SPRING
EQUALIZER
ADJUSTING NUT
PARKING BRAKE LEVER
BASE FRAME
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft) CLIP
BOOT
Check for faulty
movement.
Check for faulty
movement.
Check for smooth
operation.
Check for damage.
Check for deterioration and
damage.
08/08/21 15:02:10 61SNR030_190_0040
ProCarManuals.com
DYNOMITE -2009-
Page 1533 of 2893

Î
(#'
)
Removal
Lever Grip
19-4119-41
Parking Brake Lever Grip and Cover
Replacement
A
B
C
D AB
C
D B
A
C
NOTE: The parking brake cables must not be bent or distorted. This will lead to stiff operation and
premature failure.
Refer to the Exploded View as needed during this procedure.
1. Release the parking brake lever fully.
2. Loosen the parking brake cable adjusting nut (see page 19-8).
3. Remove the parking brake cable clip (A) from the brake cable (B).
4. Disconnect the parking brake cable from the l ever
(C).
5. Remove the parking brake cable mounting hardware, then remove the cable.
6. Install the parking brake cable in the reverse order of removal, and note these items:
Be careful not to bend or distort the cable and boot (D).
Make sure the parking brake cable clip is fully seated on the cable housing.
Adjust the parking brake (see page 19-8). 1. Remove the center console (see page 20-92).
2. Pull up the parking brake fully (8 to 10 clicks).
3. Start at the front edge (A), peel lever grip away
from lever cap (B). Continue to peel the grip from
the lever to gain access to the hooks (C).
4. Push in both sides of the hook (A) on the l ever cap
(B), and remove the lever cap and the pushrod (C)
with the knob (D).
(cont’d)
Replace.Replace.
08/08/21 15:02:10 61SNR030_190_0041
ProCarManuals.com
DYNOMITE -2009-
Page 1534 of 2893

Î
(#'
)
Removal
Lever Grip
19-4119-41
Parking Brake Lever Grip and Cover
Replacement
A
B
C
D AB
C
D B
A
C
NOTE: The parking brake cables must not be bent or distorted. This will lead to stiff operation and
premature failure.
Refer to the Exploded View as needed during this procedure.
1. Release the parking brake lever fully.
2. Loosen the parking brake cable adjusting nut (see page 19-8).
3. Remove the parking brake cable clip (A) from the brake cable (B).
4. Disconnect the parking brake cable from the l ever
(C).
5. Remove the parking brake cable mounting hardware, then remove the cable.
6. Install the parking brake cable in the reverse order of removal, and note these items:
Be careful not to bend or distort the cable and boot (D).
Make sure the parking brake cable clip is fully seated on the cable housing.
Adjust the parking brake (see page 19-8). 1. Remove the center console (see page 20-92).
2. Pull up the parking brake fully (8 to 10 clicks).
3. Start at the front edge (A), peel lever grip away
from lever cap (B). Continue to peel the grip from
the lever to gain access to the hooks (C).
4. Push in both sides of the hook (A) on the l ever cap
(B), and remove the lever cap and the pushrod (C)
with the knob (D).
(cont’d)
Replace.Replace.
08/08/21 15:02:10 61SNR030_190_0041
ProCarManuals.com
DYNOMITE -2009-
Page 1535 of 2893
Lever Cover
19-42 Conventional Brake Components
Parking Brake Lever Grip and Cover Replacement (cont’d)
A
A
B
5. Remove the lever grip (A) by sliding it up. 6. Remove the clip (A) on the driver’s side of theparking brake lever cover (B).
7. Separate the parking brake lever covers, and remove them.
08/08/21 15:02:10 61SNR030_190_0042
ProCarManuals.com
DYNOMITE -2009-
Page 1536 of 2893
Installation
Lever CoverLever Grip
19-43
A
B
D
C A
AD
D
A
B C
1. Install the clip (A) on driver’s side of the parking
brake lever cover (B) to the lever (C).
2. Install the passenger’s side of the parking brake lever cover (D), and squeeze both sides of the cover
together. 3. Install a new lever grip (A) by sliding it over the
cover.
4. Install a new lever cap (A) on to the lever by aligning the notch (B) in the cap with the tab (C) on
the lever.
5. With the lever cap and grip in position, push down on the cap to lock the hooks (D) into place.
(cont’d)
08/08/21 15:02:11 61SNR030_190_0043
ProCarManuals.com
DYNOMITE -2009-