2006 ACURA CSX Service Repair Manual

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Page 889 of 2893

ACURA CSX 2006 Service Repair Manual Î
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Exploded View
13-121
Countershaft Reassembly
COUNTERSHAFT 3RD GEAR
NEEDLE BEARING 4TH GEAR 5TH GEAR
NEEDLE BEARING 35 mm SHIM
6TH GEAR
REVERSE

Page 890 of 2893

ACURA CSX 2006 Service Repair Manual Î Î
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Special Tools Required
13-122 Manual Transmission
Countershaft Reassembly (cont’d)
A
D B
C
D A
B
C A
B C
A
B
Inner driver handle, 40 mm 07746-0030100
Inner bearing dr

Page 891 of 2893

ACURA CSX 2006 Service Repair Manual Î
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13-123
D
B
C A
A
C
B
D B
D
C A
C
07746-0030100 D
25,480 N
(2,600 kgf,
5,730 lbf) max.
A
B
6. Install the triple cone synchro assembly (A) with the
synchro spring (B) by

Page 892 of 2893

ACURA CSX 2006 Service Repair Manual Î
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13-124Manual Transmission
Countershaft Reassembly (cont’d)
B
07746-0030100
C
25,480 N
(2,600 kgf,
5,730 lbf) max.
A
B
07746-0030100C
25,480 N
(2,600 kgf,
5,730 lbf) max.
A B
0

Page 893 of 2893

ACURA CSX 2006 Service Repair Manual Î

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Standard: 0.04 0.10 mm (0.0016 0.0039 in.) 35 mm Shim
Type Part Number Thickness
13-125
A E
B C
07746-0030100
D
07746-0030300
B
C A
14. Install the 35 mm shim (A), and temporary

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Standard: 0.04 0.10 mm (0.0016 0.0039 in.) 35 mm Shim
Type Part Number Thickness
13-125
A E
B C
07746-0030100
D
07746-0030300
B
C A
14. Install the 35 mm shim (A), and temporary press on
the old ball bearing (B) using the 40 mm inner
driver handle (C), the 30 mm inner bearing driver
attachment (D), and a press (E).
NOTE: Useanysizeof35mmshim,andnotesizeyou used. Measurements taken in the following steps
will determine the correct shim to use for final
assembly.
Make sure to install the ball bearing as shown.
15. Measure the clearance between the old bearing (A) and the 35 mm shim (B) with a feeler gauge (C). 16. If the measured clearance in step 15 is not within
the standard, select another suitable 35 mm shim
from the table, then go to next step to replace the
35 mm shim and the ball bearing. If the measured
clearance in step 15 is within the standard, go to
next step to replace only the ball bearing.
A 23981- PPP-000 0.87 mm (0.034 in.)
AA 23981- PPP-900 0.91 mm (0.036 in.)
B 23982- PPP-000 0.95 mm (0.037 in.)
AB 23982- PPP-900 0.99 mm (0.039 in.)
C 23983- PPP-000 1.03 mm (0.041 in.)
AC 23983- PPP-900 1.07 mm (0.042 in.)
D 23984- PPP-000 1.11 mm (0.044 in.)
AD 23984- PPP-900 1.15 mm (0.045 in.)
E 23985- PPP-000 1.19 mm (0.047 in.)
AE 23985- PPP-900 1.23 mm (0.048 in.)
F 23986- PPP-000 1.27 mm (0.050 in.)
AF 23986- PPP-900 1.31 mm (0.052 in.)
G 23987- PPP-000 1.35 mm (0.053 in.)
AG 23987- PPP-900 1.39 mm (0.055 in.)
H 23988- PPP-000 1.43 mm (0.056 in.)
AH 23988- PPP-900 1.47 mm (0.058 in.)
J 23989- PPP-000 1.51 mm (0.060 in.)
AJ 23989- PPP-900 1.55 mm (0.061 in.)
K 23990- PPP-000 1.59 mm (0.063 in.)
AK 23990- PPP-900 1.63 mm (0.064 in.)
L 23991- PPP-000 1.67 mm (0.066 in.)
AL 23991- PPP-900 1.71 mm (0.067 in.)
M 23992- PPP-000 1.75 mm (0.069 in.)
AM 23992- PPP-900 1.79 mm (0.070 in.)
N 23993- PPP-000 1.83 mm (0.072 in.)
AN 23993- PPP-900 1.87 mm (0.074 in.)
P 23994- PPP-000 1.91 mm (0.075 in.)
AP 23994- PPP-900 1.95 mm (0.077 in.)
Q 23995- PPP-000 1.99 mm (0.078 in.)
(cont’d)
08/08/21 14:48:36 61SNR030_130_0127
ProCarManuals.com
DYNOMITE -2009-

Page 894 of 2893

ACURA CSX 2006 Service Repair Manual Î

13-126Manual Transmission
Countershaft Reassembly (cont’d)
A
E
B C
07746-0030100
D
07746-0030300 B
118 N·m
(12kgf·m,87lbf·ft)
A
17. Remove 6th gear and the ball bearing (see step 3on

Page 895 of 2893

ACURA CSX 2006 Service Repair Manual Î
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13-12713-127
Synchro Sleeve and Hub Inspection
and Reassembly Synchro Ring and

Page 896 of 2893

ACURA CSX 2006 Service Repair Manual ÎÎ
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Synchro Ring-to-Gear Clearance
Standard: 0.70 1.49 mm (0.028 0.059 in.)
Service Limit: 0.4 mm (0.016 in.)
Double Cone Synchro and Triple Cone

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