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SymptomDiagnostic procedure Also check for
21-18Climate Control
Symptom Troubleshooting Index (cont’d)
–
–
Warm air comes out of
the vents, and there is
frost on the expansion
valve
Probable cause: The expansion valve is stuck
closed
Replace the expansion valve (see page 21-80)
HVAC DTCs (see page 21-9)
Check the old expansion valve
for contamination. If
contaminants are found,
replace the A/C system
component that caused the
contamination
The temperature of the
liquid line is the same
on both sides of the
expansion valve, and
the evaporator coil or
suction line has heavy
condensation Probable cause: The expansion valve is stuck
open
Replace the expansion valve (see page 21-80)
HVAC DTCs (see page 21-9)
Check the old expansion valve
for contamination. If
contaminants are found,
replace the A/C system
component that caused the
contamination
Warm air comes out of
the vents, but
operation is normal
otherwise Probable cause: Compressor failure
Do the A/C system test (see page 21-99), and
correct any problems. If necessary, replace the
compressor (see page 21-83) HVAC DTCs (see page 21-9)
Add refrigerant oil depending
on the part you replaced
(see page 21-7)
Driver’s and
passenger’s side vent
temperatures vary by
more than 11 °C (20 °F) Probable causes: The recirculation control door
or the air mix door is malfunctioning
Do the following troubleshooting:
Recirculation control motor test (see page
21-74)
Air mix control motor test (see page 21-72) HVAC DTCs (see page 21-9)
Poor or loose connections at the
terminals
Insufficient heating 1. 2.
3.
4.
5.
6.
7.Check the coolant level (see page 10-7)
Check the radiator cap (see page 10-4)
Check the coolant temperature during normal
operation
Check the heater core inlet hose temperature:
If it is COLD, check for restrictions in the hose,
a damaged or leaking thermostat, or a
damaged or leaking water pump
If it is HOT, check for restrictions in the
heater core. Back flush or replace the heater
core
Do the air mix control motor test (see page
21-72)
Check the blower motor unit for obstructions
Check for air leaks around the ducts and vents HVAC DTCs (see page 21-9)
Damaged cylinder head gasket
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Page 1898 of 2893

(#'
)
21-19
System Description
EXPANSION VALVE
(Meters the required amount of
refrigerant into the evaporator) RECEIVER/DRYER
DESICCANT
(Traps debris, and
removes moisture)A/C COMPRESSOR
(Suction and compression)
A/C CONDENSER
(Radiation of heat)
A/C PRESSURE SENSOR
(Triple function)
BLOWER FAN
EVAPORATOR
(Absorption of heat)
EVAPORATOR TEMPERATURE SENSOR
RELIEF VALVE
(Relieves pressure at the A/C compressor
when the pressure is too high)
HIGH PRESSURE VAPORHIGH PRESSURE LIQUID
LOW PRESSURE LIQUID
LOW PRESSURE VAPOR
The air conditioning (A/C) system removes heat from the passenger compartment by transferring heat from the
ambient air to the evaporator. The A/C system refrigerant expands in the evaporator, and the evaporator becomes
very cold and absorbs the heat from the ambient air. The blower fan pushes air across the evaporator where the heat
is absorbed, and then it blows the cool air into the passenger compartment.
This vehicle uses HFC-134a (R-134a) refrigerant, which does not contain chlorofluorocar bons. Pay attention to the
following service items:
Do not mix refrigerants CFC-12 (R-12) and HFC-134a (R-134a). They are not compatible.
Use only the recommended polyalkyleneglycol (PAG) refrigerant oil (SP-10) designed for the R-134a A/C compressor. Intermixing the recommended (PAG) refrigerant oil with any other refrigerant oil will result in A/C
compressor failure.
All A/C system parts (A/C compressor, discharge line, suction line, evaporator, A/C condenser, receiver/dryer, expansion valve, O-rings for joints) are designed for refrigerant R-134a. Do not exchange with R-12 parts.
Use a halogen gas leak detector designed for refrigerant R-134a.
R-12 and R-134a refrigerant servicing equipment are not interchangeable. Use only a recovery/recycling/charging station that is U.L.-listed and is certified to meet the requirements of SAE J2210 to service the R-134a air
conditioning systems.
Always recover refrigerant R-134a with an approved recovery/recycling/charging station before disc onnecting any
A/C fitting.
(cont’d)
When the refrigerant is below
196 kPa (2.0 kgf/cm , 28 psi)
or above 3,138 kPa (32 kgf/cm ,
455 psi), the ECM/PCM turns the
compressor relay off to protect
the A/C compressor.
When the refrigerant is above
1,470 kPa (15.0 kgf/cm , 213 psi),
the A/C pressure sensor
switches the radiator and
A/C condenser fans to high speed.22
2
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Page 1899 of 2893
Oil Separator
21-20Climate Control
System Description (cont’d)
OUTLET SIDE
(To A/C condenser)
OIL SEPARATOR
FROM INSIDE
A/C COMPRESSOR
INLET SIDE
(To inside
A/C compressor)
EVAPORATOR
A/C COMPRESSOR A/C CONDENSER
EXPANSION VALVE
HIGH REFRIGERANT OIL FLOWLOW REFRIGERANT OIL FLOW
OIL SEPARATOR
Oil emission from the A/C compressor to the A/C line is reduced by placing the oil separator in the A/C compressor.
This results in a thinner oil film inside of the heat exchangers (A/C condenser and evaporator). Air conditioning
efficiency is increased without sacrificing engine performance.
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Page 1900 of 2893

µµ
¦µ § ¦ § ¦§
¦§
A/C Pressure Sensor
A/C System Pressure Sensor Output
Voltage (V out) System Operation
21-21
99
(1)
140
196
(2)
28 3,138
(32)
455 kPa
(kgf/cm )
psi
V
4.575
0.684
0.425
0.2945
OUTPUT
VOLTAGE
(Vout)
Vcc 5 V Vout GND
A/C PRESSURE2
The A/C pressure sensor converts A/C pressure into electrical signals to the ECM/PCM.
Abnormally low pressure: Below 196 kPa
(2.0 kgf/cm , 28 psi)
Below 0.685 V The ECM/PCM disengages the compressor
clutch. The radiator and condenser fans
operate based on engine coolant temperature.
Normal operating pressure: Above 196 kPa (2.0 kgf/cm , 28 psi)
Below 1,470 kPa (15.0 kgf/cm , 213 psi) 0.686 V to 1.944 V The ECM/PCM cycles the compressor clutch
based on cooling demand. The radiator and
condenser fans operate at low speed unless
the engine coolant temperature exceeds 206 °F.
High operating pressure: Above 1,470 kPa (15.0 kgf/cm , 213 psi)
Below 3,138 kPa (32 kgf/cm , 455 psi) 1.945 V to 4.575 V The ECM/PCM cycles the compressor clutch
based on cooling demand. The radiator and
condenser fans operate at high speed.
Abnormally high pressure: More than
3,138 kPa (32 kgf/cm , 455 psi) Above 4.575 V The ECM/PCM disengages the compressor
clutch. The radiator and condenser fans
operate based on engine coolant temperature.
: The A/C system pressure can be monitored in the HDS PGM-FI Data List.
The response of the A/C pressure sensor is shown in the graph.
(cont’d)
222
2
2
2
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Page 1901 of 2893
Climate Control Door Positions
21-22Climate Control
System Description (cont’d)
HOT
COOL
(VENT)
(HEAT/VENT)
(HEAT) DEFROSTER
DOOR
AIR MIX
DOOR
HEAT/VENT
DOOR
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Page 1902 of 2893
21-23
HOTCOOL
(HEAT/DEF)
(DEF)
(cont’d)
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Page 1903 of 2893

´•••
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•••µ
µ
•••
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µ ••• •••
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Climate Control Unit Inputs and Outputs
Cavity Wire
color Terminal
name Description Signal
21-24Climate Control
System Description (cont’d)
CLIMATE CONTROL UNIT 32P CONNECTOR
1 GRY ILL Power source for illumination With lighting switch ON: battery
voltage
2 BRN RrDEF Ry Drives rear window defogger relay
3 LT GRN IG2 IG2 power source With ignition switch ON (II): battery voltage
5 BLK GND Ground for climate control unit (G504)
6 RED ACS Outputs A/C ON signal
7 BLK S5V Outputs sensor 5V With ignition switch ON (II): about 5V
8 BRN Teva Detects evaporator temperature sensor signal
9 LT BLU M-COOL Drives air mix control motor COOL side Drive on COOL side: 7 V 15 V
10 WHT M-VENT Drives mode control motor VENT side Drive on VENT side: about 14.5 V
11 PNK M-HOT Drives air mix control motor HOT side Drive on HOT side: 7 V 15 V
12 GRN M-DEF Drives mode control motor DEF side Drive on DEF side: about 14.5 V
13 YEL BLW-G Outputs power transistor gate
14 BLU BLW-V Feedback signal of power transistor drain voltage
15 ORN REC Drives recirculation control motor REC side Drive on REC side: about 14.5 V
16 PUR FRS Drives recirculation control motor FRESH side Drive on FRESH side: about 14.5 V
18 RED ILL Ground for illumination
19 RED S-COM Ground exclusive for sensor
20 BLU MODE 4 Inputs mode motor signal 4
Wire side of female terminals
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Page 1904 of 2893
•••
•••
•••
•••
•••
•••
•••
•••
•••
•••
•••
Cavity Wirecolor Terminal
name Description Signal
21-25
21 PUR MODE 3 Inputs mode motor signal 3
22 LT GRN MODE 2 Inputs mode motor signal 2
23 ORN MODE 1 Inputs mode motor signal 1
24 PUR Tsun Detects sunlight sensor signal
25 BLU Tam Detects outside air temperature
sensor signal
26 LT BLU Tr Detects in-car sensor signal
27 GRY AMD-P Air mix control motor potentiometer signal Drive on HOT side: about 4.5 V
Drive on COOL side: about 1.5 V
28 RED AC SO SO for navigation communication (A/C side receiving)
29 BLU AC CLK CLK for navigation communication
30 YEL AC SI SI for navigation communication (A/C side transmission)
31 YEL RFD-P Recirculation control motor potentiometer signal
32 PNK B-CAN CAN communication
: With navigation
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