Page 1257 of 2893
14-333
E
D
C
B
A
ED
C
B
A A
C
B
6. Install the waved spring (A) in the 4th clutch drum
(B). Starting with the clutch wave-plate, alternately
install the clutch wave-plates (C) (3), and the discs
(D) (3), and install the clutch end-plate (E) with the
flat side down on the top disc.
7. Install the waved spring (A) in the 5th clutch drum (B). Starting with the clutch wave-plate, alternately
install the clutch wave-plates (C) (3), and the discs
(D) (3), and install the clutch end-plate (E) with the
flat side down on the top disc. 8. Install the snap ring using a screwdriver.
9. Set a dial indicator (A) on the clutch end-plate (B).
10. Zero the dial indicator with the clutch end-plate lifteduptothesnapring(C).
(cont’d)
08/08/21 14:52:21 61SNR030_140_0335
ProCarManuals.com
DYNOMITE -2009-
Page 1258 of 2893

µµ µ
µµ
µµ
µµ
µµ
µµ
Clearance between Clutch End-Plate and Top Disc
Service Limit:
1st Clutch: 1.23 1.43 mm (0.048 0.056 in.)
2nd Clutch: 0.75 0.95 mm (0.030 0.037 in.)
3rd Clutch: 0.83 1.03 mm (0.033 0.041 in.)
4th Clutch: 0.73 0.93 mm (0.029 0.037 in.)
5th Clutch: 0.73 0.93 mm (0.029 0.037 in.) 1ST and 3RD CLUTCH END-PLATES
Mark Part Number Thickness
2ND CLUTCH END-PLATES Mark Part Number Thickness
4TH and 5TH CLUTCH END-PLATES Mark Part Number Thickness
14-334Shafts and Clutches
Clutch Clearance Inspection (cont’d)
B
A
D
C07ZAE-PRP0100
11. Release the clutch end-plate to lower the clutch
end-plate, then put the clutch compressor
attachment on the end-plate (A).
12. Press the clutch compressor attachment down with 150 160 N (15 16 kgf, 33 35 lbf) using a force
gauge, and read the dial indicator (B).
13. The dial indicator reads the clearance (C) between the clutch end-plate and top disc (D). Take
measurements in at least three places, and use
average as the actual clearance.
14. If the clearance is out of the service limit, select a new clutch end-plate from the following table. 1 22551-PRP-003 2.3 mm (0.091 in.)
2 22552-PRP-003 2.4 mm (0.094 in.)
3 22553-PRP-003 2.5 mm (0.098 in.)
4 22554-PRP-003 2.6 mm (0.102 in.)
5 22555-PRP-003 2.7 mm (0.106 in.)
6 22556-PRP-003 2.8 mm (0.110 in.)
7 22557-PRP-003 2.9 mm (0.114 in.)
8 22558-PRP-003 3.0 mm (0.118 in.)
9 22559-PRP-003 3.1 mm (0.122 in.)
10 22560-PRP-003 3.2 mm (0.126 in.)
11 22561-PRP-003 3.3 mm (0.130 in.)
12 22562-PRP-003 3.4 mm (0.134 in.)
1 22571-PRP-003 2.6 mm (0.102 in.)
2 22572-PRP-003 2.7 mm (0.106 in.)
3 22573-PRP-003 2.8 mm (0.110 in.)
4 22574-PRP-003 2.9 mm (0.114 in.)
5 22575-PRP-003 3.0 mm (0.118 in.)
6 22576-PRP-003 3.1 mm (0.122 in.)
7 22577-PRP-003 3.2 mm (0.126 in.)
8 22578-PRP-003 3.3 mm (0.130 in.)
9 22579-PRP-003 3.4 mm (0.134 in.)
1 22581-R91-003 or 22581-R93-003 2.1 mm (0.083 in.)
2 22582-R91-003 or 22582-R93-003 2.2 mm (0.087 in.)
3 22583-R91-003 or 22583-R93-003 2.3 mm (0.091 in.)
4 22584-R91-003 or 22584-R93-003 2.4 mm (0.094 in.)
5 22585-R91-003 or 22585-R93-003 2.5 mm (0.098 in.)
6 22586-R91-003 or 22586-R93-003 2.6 mm (0.102 in.)
7 22587-R91-003 or 22587-R93-003 2.7 mm (0.106 in.)
8 22588-R91-003 or 22588-R93-003 2.8 mm (0.110 in.)
9 22589-R91-003 or 22589-R93-003 2.9 mm (0.114 in.)
15. Install a new clutch end-plate, then recheck the clearance.
16. If the thickest clutch end-plate is installed, but the clearance is still over the service limit, replace the
clutch discs and the plates.
08/08/21 14:52:22 61SNR030_140_0336
ProCarManuals.com
DYNOMITE -2009-
Page 1259 of 2893
(#'
!)
Special Tools Required
14-335
1st, 2nd, and 3rd Clutch Reassembly
A
D
B
C A
B
A B
C
Clutch spring compressor set 07LAE-PX40000
NOTE: Hold the spring compressor set in a vise with
soft jaws. Be careful not to damage the clutch drum.
1. Soak the clutch discs thoroughly in ATF for at least 30 minutes.
2. Install a new O-ring (A) in the 1st, 2nd, and 3rd clutch pistons (B), and install a new O-ring (C) on
the clutch drums (D). 3. Install the clutch piston (A) in the clutch drum (B)
while applying pressure and rotating to ensure
proper seating. Do not pinch the O-ring.
4. Set the return spring (A) and the spring retainer (B) on the clutch piston, and position the snap ring (C)
on the spring retainer.
(cont’d)
08/08/21 14:52:23 61SNR030_140_0337
ProCarManuals.com
DYNOMITE -2009-
Page 1260 of 2893
Î
14-336Shafts and Clutches
1st, 2nd, and 3rd Clutch Reassembly (cont’d)
07LAE-PX40000
AB
C A
B
5. Install the clutch spring compressor set.
6. Set the clutch spring compressor set (A) on the spring retainer (B) so that it compresses the clutch
return spring (C).
NOTE: Coat the circumference of the spring
retainer and the areas where the spring retainer
contacts the clutch piston with ATF before
installation. 7. Compress the return spring carefully until the snap
ring can be installed. Check that the spring retainer
(A) is properly installed on the clutch hub (B). If
improperly installed, change the position of the
spring compressor set and the spring retainer.
NOTE: Insert the spring retainer so it can be
adjusted (center of tolerance) to prevent damaging
the spring retainer oil seal.
8. Install the snap ring using snap ring pliers.
9. Remove the clutch spring compressor set.
08/08/21 14:52:23 61SNR030_140_0338
ProCarManuals.com
DYNOMITE -2009-
Page 1261 of 2893
14-337
Improperly installed:
Properly installed:
A B
B
A A
B
CD
E
A
B G
E
D
C F
10. Make sure the oil seal of the spring retainer (A) is
properly installed on the clutch piston (B). If the oil
seal was damaged or cracked, replace the spring
retainer. 11. Install the waved spring (A) in the 1st clutch drum
(B). Starting with the clutch wave-plate, alternately
install the clutch wave-plates (C) (4), and the discs
(D) (4), and install the clutch end-plate (E) with the
flat side down on the top disc.
12. Install the waved spring (A) in the 2nd clutch drum (B). Install the clutch flat-plate (C), and the clutch
disc (D). Starting with the clutch wave-plate,
alternately install the clutch wave-plates (E) (3), and
the discs (F) (3), and install the clutch end-plate (G)
with the flat side down on the top disc.
(cont’d)
08/08/21 14:52:24 61SNR030_140_0339
ProCarManuals.com
DYNOMITE -2009-
Page 1262 of 2893
(#'
!) Special Tools Required
14-33814-338 Shafts and Clutches
1st, 2nd, and 3rd Clutch
Reassembly (cont’d)
4thand5thClutchReassembly
A
B E
D
C F
G
A
B
13. Install the waved spring (A) in the 3rd clutch drum(B). Install the clutch flat-plate (C), and the clutch
disc (D). Starting with the clutch wave-plate,
alternately install the clutch wave-plates (E) (3), and
the discs (F) (3), and install the clutch end-plate (G)
with the flat side down on the top disc.
14. Install the snap ring using a screwdriver to secure the clutch end-plate.
15. Check that the clutch piston moves by applying air pressure into fluid passage. Clutch spring compressor set 07LAE-PX40000
1. Soak the clutch discs thoroughly in ATF for at least 30 minutes.
2. Install new O-rings (A) on the clutch piston (B).
08/08/21 14:52:25 61SNR030_140_0340
ProCarManuals.com
DYNOMITE -2009-
Page 1263 of 2893
(#'
!) Special Tools Required
14-33814-338 Shafts and Clutches
1st, 2nd, and 3rd Clutch
Reassembly (cont’d)
4thand5thClutchReassembly
A
B E
D
C F
G
A
B
13. Install the waved spring (A) in the 3rd clutch drum(B). Install the clutch flat-plate (C), and the clutch
disc (D). Starting with the clutch wave-plate,
alternately install the clutch wave-plates (E) (3), and
the discs (F) (3), and install the clutch end-plate (G)
with the flat side down on the top disc.
14. Install the snap ring using a screwdriver to secure the clutch end-plate.
15. Check that the clutch piston moves by applying air pressure into fluid passage. Clutch spring compressor set 07LAE-PX40000
1. Soak the clutch discs thoroughly in ATF for at least 30 minutes.
2. Install new O-rings (A) on the clutch piston (B).
08/08/21 14:52:25 61SNR030_140_0340
ProCarManuals.com
DYNOMITE -2009-
Page 1264 of 2893
Î
14-339
A
B
C B
A 07LAE-PX40000
A
B
3. Install the clutch piston (A) in the clutch drum (B) while applying pressure and rotating to ensure
proper seating. Do not pinch the O-ring.
4. Set the return spring (A) and the spring retainer (B) on the clutch piston, and position the snap ring (C)
on the spring retainer. 5. Install the clutch spring compressor set.
6. Be sure the clutch spring compressor set (A) is
adjusted to have full contact with the spring
retainer (B).
(cont’d)
08/08/21 14:52:26 61SNR030_140_0341
ProCarManuals.com
DYNOMITE -2009-