2006 ACURA CSX seat adjustment

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Engine Mechanical
Cylinder Head
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Special Tools
. 6-2
Component Location Index . 6-3
Engine Compression Inspection . 6-7
VTEC Rocker Arm Test . 6-8
VTC Actuator Inspection . 6-11
Valve Clearance Adjustment . 6-12
Crankshaft Pulley Removal and Installation . 6-16
Cam Chain Removal . 6-18
Cam Chain Installation . 6-21
Auto-tensioner Removal and Installation . 6-29
Chain Case Oil Seal Installation . 6-31
Cam Chain Inspection . 6-32
CKP Pulse Plate Replacement . 6-34
Cylinder Head Cover Removal . 6-36
Cylinder Head Cover Installation . 6-37
Cylinder Head Removal . 6-38
CMP Pulse Plate A Replacement . 6-41
CMP Pulse Plate B Replacement . 6-41
VTC Actuator, Exhaust Camshaft Sprocket Replacement . 6-42
Cylinder Head Inspection for Warpage . 6-43
Rocker Arm Assembly Removal . 6-43
Rocker Arm and Shaft Disassembly/Reassembly . 6-46
Rocker Arm and Shaft Inspection . 6-48
Camshaft Inspection . 6-50
Valve, Spring, and Valve Seal Removal . 6-54
Valve Inspection . 6-55
Valve Stem-to-Guide Clearance Inspection . 6-55
Valve Guide Replacement . 6-56
Valve Seat Reconditioning . 6-58
Valve, Spring, and Valve Seal Installation . 6-59
Rocker Arm Assembly Installation . 6-60
Cylinder Head Installation . 6-62
Sealing Bolt Installation . 6-66
08/08/21 14:26:12 61SNR030_060_0001
ProCarManuals.com
DYNOMITE -2009-



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 Special Tools Required
Tighten: 3/4 Turn Clockwise
Tightening Torque: 12 N·m (1.2 kgf·m, 8.7 lbf·ft)
8-118-11
Engine Oil Filter Replacement
A
B
07HAA-PJ70101
5. Run the engine for more than 3 minutes, then checkfor oil leakage.
6. Turn the ignition switch to LOCK (0).
7. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3).
8. Turn the ignition switch to ON (II).
9. Make sure the HDS communicates with the vehicle and the engine control module (ECM)/powertrain
control module (PCM). If it does not communicate,
troubleshoot the DLC circuit (see page 11- 204).
10. Select GAUGES in the BODY ELECTRICAL menu with the HDS.
11. Select ADJUSTMENT in the GAUGES menu with the HDS.
12. Select SERVICE REMINDER in the ADJUSTMENT menu with the HDS.
13. Select RESET in the SERVICE REMINDER menu with the HDS.
14. Select RESETTING THE ENGINE OIL LIFE with the HDS.
NOTE: If you changed the automatic transmission
fluid (ATF) at the same time with the engine oil,
select RESETTING THE ENGINE OIL LIFE AND ATF
with the HDS instead. Oil filter wrench 07HAA-PJ70101
1. Remove the oil filter with the oil filter wrench.
2. Inspect the filter to make sure the rubber seal is not stuck to the oil filter seating surface of the engine.
3. Inspect the threads (A) and rubber seal (B) on the new filter. Clean the seat on the engine block, then
apply a light coat of new engine oil to the filter
rubber seal. Use only filters with a built-in bypass
system.
4. Install the oil filter by hand.
5. After the rubber seal seats, tighten the oil filter clockwise with the oil filter wrench.
(cont’d)
08/08/21 14:36:43 61SNR030_080_0011
ProCarManuals.com
DYNOMITE -2009-



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 Special Tools Required
Tighten: 3/4 Turn Clockwise
Tightening Torque: 12 N·m (1.2 kgf·m, 8.7 lbf·ft)
8-118-11
Engine Oil Filter Replacement
A
B
07HAA-PJ70101
5. Run the engine for more than 3 minutes, then checkfor oil leakage.
6. Turn the ignition switch to LOCK (0).
7. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3).
8. Turn the ignition switch to ON (II).
9. Make sure the HDS communicates with the vehicle and the engine control module (ECM)/powertrain
control module (PCM). If it does not communicate,
troubleshoot the DLC circuit (see page 11- 204).
10. Select GAUGES in the BODY ELECTRICAL menu with the HDS.
11. Select ADJUSTMENT in the GAUGES menu with the HDS.
12. Select SERVICE REMINDER in the ADJUSTMENT menu with the HDS.
13. Select RESET in the SERVICE REMINDER menu with the HDS.
14. Select RESETTING THE ENGINE OIL LIFE with the HDS.
NOTE: If you changed the automatic transmission
fluid (ATF) at the same time with the engine oil,
select RESETTING THE ENGINE OIL LIFE AND ATF
with the HDS instead. Oil filter wrench 07HAA-PJ70101
1. Remove the oil filter with the oil filter wrench.
2. Inspect the filter to make sure the rubber seal is not stuck to the oil filter seating surface of the engine.
3. Inspect the threads (A) and rubber seal (B) on the new filter. Clean the seat on the engine block, then
apply a light coat of new engine oil to the filter
rubber seal. Use only filters with a built-in bypass
system.
4. Install the oil filter by hand.
5. After the rubber seal seats, tighten the oil filter clockwise with the oil filter wrench.
(cont’d)
08/08/21 14:36:43 61SNR030_080_0011
ProCarManuals.com
DYNOMITE -2009-



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Special Tools Required
13-54
Manual Transmission
Mainshaft Thrust Clearance Adjustment
A
M B
B
A
C C
A
07GAJ-PG20110
B
07GAJ-PG20130 D
 Catch adapter 07GAJ-PG20110
 Base adapter 07GAJ-PG20130
NOTE:
 Take measurement at normal room temperature.
 Clean all the parts thoroughly before installation.
1. Remove the 72 mm shim (A) and oil guide plate M from the transmission housing (B).
2. Thoroughly clean the 28 mm spring washer (A) and the 28 mm washer (B) before installing them on the
clutch housings side ball bearing (C).
NOTE: Install the spring washer in the direction
shown.
3. Assemble all of the mainshaft components. NOTE: Refer to the Exploded View, as needed,
during the assembly (see page 13-36). 4. Install the mainshaft assembly into the clutch
housing.
5. Place the transmission housing over the mainshaft and onto the clutch housing.
6. Tighten the clutch and transmission housings with several 8 mm bolts.
NOTE: It is not necessary to use sealing agent
between the housing for this procedure.
7. Lightly tap on the mainshaft with a plastic hammer.
8. Attach the catch adapter (A) and the base adapter (B) to the mainshaft as follows:
 Back out the catch adapter bolt (C), and loosen the two hex bolts (D).
 Fit the catch adapter over the mainshaft so its lip is towards the transmission.
 Align the catch adapter lip around the groove at the inside of the mainshaft splines, then tighten
the hex bolts.
9. Fully seat the mainshaft by tapping its end with a plastic hammer.
10. Thread the catch adapter bolt in until it just contacts thewidesurfaceofthebaseadapter.
08/08/21 14:45:50 61SNR030_130_0056
ProCarManuals.com
DYNOMITE -2009-



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Special Tools Required
13-131
Mainshaft Thrust Clearance Adjustment
A
M B
B
A
C A
07GAJ-PG20110
B
07GAJ-PG20130 D
C
 Catch adapter 07GAJ-PG20110
 Base adapter 07GAJ-PG20130
NOTE:
 Take measurement at normal room temperature.
 Clean all the parts thoroughly before installation.
1. Remove the 72 mm shim (A) and oil guide plate M from the transmission housing (B).
2. Thoroughly clean the 28 mm spring washer (A) and the 28 mm washer (B) before installing them on the
clutch housing side ball bearing (C).
NOTE: Install the spring washer in the direction
shown.
3. Assemble all of the mainshaft components. NOTE: Refer to the Exploded View, as needed
during the assembly (see page 13-113). 4. Install the mainshaft assembly into the clutch
housing.
5. Place the transmission housing over the mainshaft and onto the clutch housing.
6. Tighten the clutch and transmission housings with several 8 mm bolts.
NOTE: It is not necessary to use sealing agent
between the housing for this procedure.
7. Lightly tap on the mainshaft with a plastic hammer.
8. Attach the catch adapter (A) and the base adapter (B) to the mainshaft as follows:
 Back out the catch adapter bolt (C), and loosen the two hex bolts (D).
 Fit the catch adapter over the mainshaft so its lip is towards the transmission.
 Align the catch adapter lip around the groove at the inside of the mainshaft splines, then tighten
the hex bolts.
9. Fully seat the mainshaft by tapping its end with a plastic hammer.
10. Thread the catch adapter bolt in until it just contacts thewidesurfaceofthebaseadapter.
(cont’d)
08/08/21 14:48:41 61SNR030_130_0133
ProCarManuals.com
DYNOMITE -2009-



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¶
¶
Special Tools Required
Specified return angle: 7 3 °
17-15
Rack Guide Adjustment
AB
07MAA-SL0020A
A
B A
73°
B
44 N·m
(4.5 kgf·m, 33 lbf·ft)
Locknut wrench, 43 mm 07MAA-SL0020A1. Set the wheels in the straight ahead position.
2. Loosen the rack guide screw locknut (A) with the locknut wrench, then remove the rack guide screw
(B).
3. Remove the old sealant from the rack guide screw (A), and apply new sealant (Three Bond 1215 or
Loctite 5699) to the middle of the threads (B).
Loosely install the rack guide screw on the steering
gearbox.
NOTE: If more than 5 minutes has passed after
applying the sealant, remove the old sealant and
residue, and reapply new sealant. 4. Tighten the rack guide screw (A) to 25 N·m
(2.5 kgf·m, 18 lbf·ft), then loosen it.
5. Retighten the rack guide screw to 3.9 N·m (0.4 kgf·m, 2.9 lbf·ft), then back it off to the specified
angle.
6. Hold the rack guide screw stationary with a wrench, and tighten the locknut (B) by hand until it’s fully
seated.
7. Install the locknut wrench on the locknut, and hold the rack guide screw stationary with a wrench.
Tighten the locknut to the specified torque.
8. Check for unusual steering effort through the complete turning range.
9. Check the steering wheel rotational play (see page 17-4) and the power assist (see page 17-4).
08/08/21 14:53:19 61SNR030_170_0016
ProCarManuals.com
DYNOMITE -2009-

Seats
Bumpers
Hood
Trunk Lid
Fuel Fill Door
Exterior TrimFenderwell
Openers
Frame......................
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Component Location Index
. 20-116
Front Seat Active Head Restraint Inspection . 20-117
Front Seat Removal/Installation . 20-118
Front Seat Frame Replacement . 20-120
Front Seat-back Cover Replacement . 20-123
Front Seat Cushion Cover Replacement . 20-127
Rear Seat Removal/Installation . 20-131
Rear Seat-back Latch Replacement . 20-135
Rear Seat-back Release Lever/Cable Removal/Installation . 20-136
Rear Seat Armrest Beverage Holder Replacement . 20-137
Rear Seat Armrest Replacement . 20-138
Rear Seat-back Cover Replacement . 20-139
Rear Seat Side Bolster Cover Replacement . 20-143
Rear Seat Cushion Cover Replacement . 20-143
Rear Seat Armrest Cover Replacement . 20-144
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Front Bumper Removal/Installation . 20-146
Front Bumper Lower Grille
Replacement . 20-148
Front Bumper Lower Side Plate Replacement . 20-148
Rear Bumper Removal/Installation . 20-149
Rear Bumper Lower Cover Replacement . 20-151
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Hood Adjustment
. 20-152
Hood Seal Replacement . 20-153
Hood Insulator Replacement . 20-154
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Trunk Lid Adjustment
. 20-155
Trunk Lid Torsion Bar Replacement . 20-156
Trunk Lid Weatherstrip Replacement . 20-157
Trunk Lid Cushion Replacement . 20-157
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Fuel Fill Door Adjustment
. 20-158
Fuel Cap Adapter Replacement . 20-159
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Front Grille Replacement
. 20-160
Front Fender Trim Replacement . 20-162
Front Grille Cover Replacement . 20-163
Cowl Cover Replacement . 20-163
Roof Molding Replacement . 20-165
Door Molding Replacement . 20-167
Side Sill Protection Tape Replacement . 20-168
Rear License Trim Replacement . 20-168
Trunk Lid Spoiler Replacement . 20-169
Emblem/Sticker Replacement . 20-170 .............
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Front Inner Fender Replacement . 20-171
Splash Shield Replacement
. 20-172
Front Fender Fairing Replacement . 20-173
Middle Floor Undercover Replacement . 20-174
Rear Floor Undercover Replacement . 20-174
Fuel Pipe Protector Replacement . 20-175
Rear Fender Cover Replacement . 20-175
Rear Strake Replacement . 20-176
Rear Air Outlet Replacement . 20-176
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Component Location Index
. 20-177
Hood Opener Cable Replacement . 20-178
Trunk Lid Opener Cable/Fuel Fill Door Opener Cable Replacement . 20-179
Hood Latch Replacement . 20-181
Trunk Lid Opener/Fuel Fill Door Opener Replacement . 20-182
Trunk Lid Lock Cylinder Replacement . 20-184
Trunk Lid Latch Replacement . 20-185
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Upper Dashboard Support Gusset
Replacement . 20-186
Rear Floor Upper Cross-member Gusset Replacement . 20-186
Subframe Replacement . 20-187
Frame Repair Chart . 20-188
08/08/21 14:58:49 61SNR030_200_0003
ProCarManuals.com
DYNOMITE -2009-




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Special Tools Required
21-86
Climate Control
A/C Compressor Clutch Overhaul
25.5 N·m
(2.6 kgf·m, 18.8 lbf·ft)
A
B A
B
A
B A
B
C
D 1.3 N·m
(0.1 kgf·m, 1.0 lbf·ft)
A/C clutch holder, Robinair 10204 or Kent-Moore
J37872, or Honda Tool and Equipment KMT- J33939,
commercially available
1. Remove the center nut while holding the armature plate (A) with a commercially available A/C clutch
holder (B).
2. Remove the armature plate (A) and shim(s) (B), taking care not to lose the shim(s). If the clutch
needs adjustment, increase or decrease the
number and thickness of shims as necessary, then
reinstall the armature plate, and recheck its
clearance (see page 21-85).
NOTE: The shims are available in four thicknesses:
0.1 mm, 0.2 mm, 0.4 mm, and 0.5 mm. 3. If you are replacing the field coil, remove the snap
ring (A) with snap ring pliers, then remove the rotor
pulley (B). Be careful not to damage the rotor pulley
and A/C compressor.
4. Remove the bolt and holder (A), then disconnect the field coil connector (B). Remove the snap ring
(C)withsnapringpliers,thenremovethefieldcoil
(D). Be careful not to damage the field coil and A/C
compressor.
5. Reassemble the clutch in the reverse order of disassembly, and note these items:
 Install the field coil with the wire side facing down, and align the boss on the field coil with the
hole in the A/C compressor.
 Clean the rotor pulley and A/C compressor sliding surfaces with contact cleaner or other
non-petroleum solvent.
 Install new snap rings, note the installation direction, and make sure they are fully seated in
the groove.
 Make sure that the rotor pulley turns smoothly after it’s reassembled.
 Route and clamp the wires properly or they can be damaged by the rotor pulley.
08/08/21 14:43:47 61SNR030_210_0087
ProCarManuals.com
DYNOMITE -2009-