Page 833 of 2893

Î
Î
13-57
6x1.0mm
15N·m(1.5kgf·m,11lbf·ft)
A
D C
BA
6x1.0mm
15 N·m
(1.5 kgf·m,
11 lbf·ft) A B
A
M
C
Liquid gasket
4. Install the reverse shift fork (A).
5. Install the reverse idler gear (A) and the reverse idler gear shaft (B) by aligning the mark (C) on the
clutch housing with the r everse idler gear shaft
hole (D).
6. Install the reverse lock cam (A). 7. Selectthepropersize72mmshim(A)accordingto
the measurements made during the Mainshaft
Thrust Clearance Adjustment (see page 13-54).
Install the oil gutter plate (B), oil guide plate M, and
the 72 mm shim into the transmission housing (C).
8. Clean any dirt or oil from the mating surface of the transmission housing and the clutch housing.
Apply liquid gasket, P/N 08718-0001 evenly to the
mating surface of the transmission housing and the
clutch housing. Install the component within
5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
(cont’d)
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DYNOMITE -2009-
Page 834 of 2893

Î
Î
µµ
Dimension as installed: 3.3 6.0 mm
(0.13 0.24 in.)
13-58Manual Transmission
Transmission Reassembly (cont’d)
A
B
C
D
34 N·m
(3.5 kgf·m,
25 lbf·ft)
A
A
B
9. Install the three 14 x 20 mm dowel pins (A).
10. Set the tapered cone ring (B) as shown. Place the transmission housing on the clutch housing,
making sure to line up the shafts.
11. While expanding the 72 mm snap ring (C) on the countershaft ball bearing using snap ring pliers,
push the transmission housing down to start the
countershaft ball bearing through the snap ring.
Release the pliers, and push down the housing until
it bottoms and the snap ring snaps in place in the
countershaft ball bearing snap ring groove.
NOTE: Install the 32 mm sealing cap (D) after
setting in the 72 mm snap ring. 12. Make sure the 72 mm snap ring (A) is securely
seated in the groove of the countershaft bearing.
13. Apply liquid gasket, P/N 08718-0001, evenly to the threads of the 32 mm searing cap, and install it on
the transmission housing. Install the component
within 5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
14. Install the 8 mm flange bolts finger-tight with transmission hangers A, and transmission hanger
B.
08/08/21 14:45:53 61SNR030_130_0060
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DYNOMITE -2009-
Page 835 of 2893

Î
Î
Î
Specified Torque:
8x1.25mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
13-59
Liquid gasket
D
39 N·m
(4.0 kgf·m,
29 lbf·ft)
C
B
A
B
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
B
44 N·m
(4.5 kgf·m, 33 lbf·ft)
G
H
F
A
39 N·m
(4.0 kgf·m,
33 lbf·ft)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) D
E
C
C
15. Tighten the 8 mm flange bolts in a crisscross pattern in several steps.
16. Clean any dirt or oil from the mating surface of the change lever assembly and the transmission
housing. Apply liquid gasket, P/N 08718-0001
evenly to the mating surface of the change lever
assembly and the transmission housing. Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket. 17. Installthe8x14mmdowelpins(B)andthechange
lever assembly (C) with harness bracket A.
18. Apply liquid gasket, P/N 08718-0001, evenly to the threads of the inter lock bolt (D). Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
19. Install the drain plug (A) and the 10 mm flange bolt (B) with new washers (C). Install the filler plug (D)
finger-tight with new sealing washer (E).
20. Apply MTF to a new O-ring (F). Then install the output shaft (countershaft) speed sensor (G) with
the O-ring and the plain washer (H).
(cont’d)
Replace.Replace.
Replace.
Replace.
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DYNOMITE -2009-
Page 836 of 2893
Î
13-60Manual Transmission
Transmission Reassembly (cont’d)
B
E
A
C
22 N·m
(2.2 kgf·m,
16 lbf·ft) D
F
29 N·m (3.0 kgf·m, 22 lbf·ft)
10x1.25mm
44 N·m
(4.5 kgf·m,
33 lbf·ft) B
A
44 N·m
(4.5 kgf·m, 33 lbf·ft)
21. Install the steel balls (A), the springs (B), and the detent bolts (C) with new sealing washers (D).
22. Install the transmission hanger (E).
23. Apply liquid gasket, P/N 08718-0001 evenly to the threads of the back-up light switch (F), and install it
on the transmission housing. Install the component
within 5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket. 24. Install the 20 mm bolt (A) with new 20 mm sealing
washer (B).
Replace.
Replace.
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Page 837 of 2893
Î
(#'
)
µµµ
13-61
Gearshift Mechanism Replacement
’06 model
’07-09 models
(P/N 08C30-B0234M)
WASHER
(WHITE)
COTTER PINS
WASHER
WASHER
(WHITE)
LOCK PINS
(P/N 08C30-B0234M) SHIFT CABLE
CLIP
8x1.25mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
SHIFT CABLE BRACKET
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT CABLES
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT LEVER HOUSING SHIFT LEVER KNOB
69N·m
(0.6 0.9 kgf·m, 4 7 lbf·ft)
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)SHIFT
CABLE
CLIP
A A WASHER
NOTE:
Make sure not to get any silicone grease on the terminal part of the c onnectors and switches, especially if you have
silicone grease on your hands or gloves.
When installing the shift cables (transmission side), position the paint mark (A) facing the upward.
Replace.
Replace.
Replace.
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Page 838 of 2893

(#'
/)
Reverse Lockout System
Manual TransmissionM/T Differential
6-Speed Manual Transmission
.............................
................
....................... ...
....................................... ..
..........................
...
................
....................... ...
....................................... ..
General Troubleshooting
Information . 13-71
Component Location Index . 13-72
System Description . 13-73
Circuit Diagram . 13-74
Symptom Troubleshooting . 13-74
Reverse Lockout Solenoid Test . 13-77
Reverse Lockout Solenoid Disassembly/Reassembly . 13-77
........................... ...
..................................... ......................
.......... ...........
............................
............................ ..
............................ ..
..........
...........................
...
..................................... ......................
.......... ...........
............................
............................ ..
............................ ..
..........
Special Tools
. 13-70
Component Location Index . 13-79
Symptom Troubleshooting Index . 13-80
Transmission Fluid Inspection and Replacement . 13-82
Back-up Light Switch Test . 13-83
Transmission Removal . 13-84
Transmission Installation . 13-91
Transmission Disassembly . 13-99
Reverse Shift Fork Clearance Inspection . 13-
Change Lever Clearance Inspection . 13-
Change Lever Assembly Disassembly/Reassembly . 13-
Shift Fork Clearance Inspection . 13-
Shift Fork Disassembly/Reassembly . 13-
Mainshaft Assembly Clearance Inspection . 13- ..........
.............. ...........
.......... .....
......... ......
.........................
............................ ........................
........................
.......................... .....
........................ ..........
.............. ...........
.......... .....
......... ......
.........................
............................ ........................
........................
.......................... .....
........................
Mainshaft Disassembly . 13-
Mainshaft Inspection . 13-
Mainshaft Reassembly . 13-
Countershaft Assembly
Clearance Inspection . 13-
Countershaft Disassembly . 13-
Countershaft Inspection . 13-
Countershaft Reassembly . 13-
Synchro Sleeve and Hub Inspection and
Reassembly . 13-
Synchro Ring and Gear Inspection . 13-
Mainshaft Bearing and Oil Seal Replacement . 13-
Countershaft Bearing Replacement . 13-
Mainshaft Thrust Clearance Adjustment . 13-
Transmission Reassembly . 13-
Gearshift Mechanism Replacement . 13-
...
..............
........................ .............
.......................... ...
..............
........................ .............
..........................
Component Location Index . 13-
Differential Carrier, Final Driven
Gear Replacement . 13-
Carrier Bearing Replacement . 13-
Oil Seal Replacement . 13-
Differential Thrust Clearance Adjustment . 13-
104
104
105
106
107
108 111
112
113
117
119
120
121
127
127
129
130
131
133
138
139
140
140
141
142
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Page 839 of 2893
µ
(#'
%)Ref. No. Tool Number Description Qty
13-70
Manual Transmission
Special Tools
07GAJ-PG20110
Catch Adapter 1
07GAJ-PG20130 Base Adapter 1
07JAD-PL90100 Oil Seal Driver, 65 mm 1
07NAD-P20A100 Oil Seal Driver Attachment 1
07736-A01000B Adjustable Bearing Puller, 20 40 mm 1
07746-0010300 Bearing Driver Attachment, 42 x 47 mm 1
07746-0030100 Inner Driver Handle, 40 mm 1
07746-0030300 Inner Bearing Driver Attachment, 30 mm 1
07749-0010000 Driver Handle, 15 x 135L 1
: Part of Mainshaft Inspection Tool Set, 07GAJ-PG 20102.
: Must be used with commercially available 3/8’’-16 UNF Slide Hammer.
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Page 840 of 2893

ØÚÓ
Î
(#'
)
How to Troubleshoot Circuits at the ECM
Connectors
13-71
Reverse Lockout System
General Troubleshooting Information
A
E
A
D
B
C A
D
B
CA
NOTE: The ECM overwrites data and monitors the EVAP
system for up to 30 minutes after the ignition switch is
turned to LOCK (0). Jumping the SCS line after turning
the ignition switch to LOCK (0) cancels this function.
Disconnecting the ECM during this function, without
jumping the SCS line first, can damage the ECM.
1. Jump the SCS line with the HDS.
2. Remove the cover (A).
3. Lift up the under-hood fuse/relay box (D).
4. Remove the coolant reservoir (E). Disconnect ECM connectors A, B, and C.
NOTE: ECM connectors A, B, and C have symbols
(A= , B= , C= ) embossed on them for
identification. 5. When troubleshooting is done at the ECM
connector, use the terminal test port (A) above the
terminal you need to check.
6. Connect one side of the patch cord’s terminals (A) to a commercially available digital multimeter (B),
and connect the other side cord’s terminals (C) to a
commercially available banana jack (Pomona
Electronics Tool No. 3563 or equivalent) (D).
7. Gently contact the pin probe (male) at the terminal test port from the terminal side. Do not force the
tips into the terminals.
For accurate results, always use the pin probe (male).
To prevent damage to the c onnector
terminals, do not insert test equipment
probes, paper clips, or other substitutes as
they can damage the terminals. Damaged
terminals cause a poor connection and an
incorrect measurement.
Do not puncture the insulation on a wire. Punctures can cause poor or intermittent
electrical connections.
08/08/21 14:46:38 61SNR030_130_0073
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DYNOMITE -2009-