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AT-252
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order as shown in the figure after temporarily tightening
them.
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan.
CAUTION:
Do not reuse drain plug gasket.
7. Connect heated oxygen sensor 2 harness connector.
8. Install front cross bar. Refer to FSU-8, "
Components" .
9. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
10. Connect the battery cable to the negative terminal.
SCIA2308E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
: 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA2492E
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ON-VEHICLE SERVICE
AT-253
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Parking Components (2WD Models Only)ACS007H0
COMPONENTS
REMOVAL
1. Drain ATF through drain plug.
2. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
3. Remove rear propeller shaft. Refer to PR-7, "
Removal and Installation" .
4. Support transmission assembly with a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
5. Remove engine rear member with power tool. Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)"
.
1. Rear oil seal 2. Rear extension 3. Parking actuator support
4. Parking pawl 5. Return spring 6. Pawl shaft
7. Self-sealing bolt 8. Seal ring 9. Parking gear
10. Output shaft 11. Bearing race 12. Needle bearing
SCIA5216E
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AT-254
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
6. Remove tightening bolts for rear extension assembly and trans-
mission case.
7. Tap rear extension assembly with soft hammer.
8. Remove rear extension assembly from transmission case. (With
needle bearing.)
9. Remove bearing race from output shaft.
10. Remove output shaft from transmission case by rotating left/
right.
SCIA3426E
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SCIA5245E
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11. Remove parking gear from output shaft.
12. Remove seal rings from output shaft.
13. Remove needle bearing from rear extension.
14. Remove parking actuator support from rear extension.
15. Remove parking pawl (with return spring) and pawl shaft from
rear extension.
SCIA5247E
SCIA5209E
SCIA3423E
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AT-256
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
16. Remove return spring from parking pawl.
17. Remove rear oil seal from rear extension.
CAUTION:
Be careful not to scratch rear extension.
INSTALLATION
CAUTION:
After completing installation, check A/T fluid leakage and fluid level. Refer to AT- 1 2 , "
Changing A/T
Fluid" , AT- 1 2 , "Checking A/T Fluid" .
1. As shown in the right figure illustration, use a drift to drive rear
oil seal into the rear extension until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install return spring to parking pawl.
SCIA2445E
SCIA3524E
SCIA5311E
SCIA2445E
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AT-257
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3. Install parking pawl (with return spring) and pawl shaft to rear
extension.
4. Install parking actuator support to rear extension.
5. Install needle bearing to rear extension.
CAUTION:
Apply petroleum jelly to needle bearing.
6. Install seal rings in output shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
7. Install parking gear to output shaft
8. Install output shaft to transmission case.
SCIA3424E
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AT-258
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
9. Install bearing race to output shaft.
10. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-48, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
illustration.
CAUTION:
Complete remove all moisture, oil and old sealant, etc. from
the transmission case and rear extension assembly mount-
ing surfaces.
11. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
12. Tighten rear extension assembly mounting bolts to specified
torque.
CAUTION:
Do not reuse self-sealing bolt.
13. Install engine rear member. Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
14. Install rear propeller shaft. Refer to PR-7, "
Removal and Installation" .
15. Install exhaust front tube and center muffler. Refer to EX-3, "
Removal and Installation" .
16. Install drain plug in oil pan.
CAUTION:
Do not reuse drain plug gasket.
17. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
SCIA5245E
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Rear extension assembly mounting bolt
: 52 N·m (5.3 Kg-m, 38 ft-lb)
Self-sealing bolt
: 61 N·m (6.2 Kg-m, 45 ft-lb)
SCIA3426E
: 34 N·m (3.5 kg-m, 25 ft-lb)
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ON-VEHICLE SERVICE
AT-259
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Rear Oil SealACS007H1
REMOVAL
1. Remove center muffler with power tool. Refer to EX-3, "Removal
and Installation" .
2. Remove rear propeller shaft. Refer to PR-7, "
Removal and
Installation" .
3. Remove transfer assembly from transmission assembly (AWD
models). Refer to TF-43, "
Removal and Installation" .
4. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (AWD models).
INSTALLATION
CAUTION:
After completing installation, check A/T fluid leakage and fluid level. Refer to AT- 1 2 , "
Changing A/T
Fluid" , AT- 1 2 , "Checking A/T Fluid" .
1. As shown in the right figure illustration, use the drift to drive rear
oil seal into rear extension assembly (2WD models) or adapter
case assembly (AWD models) until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer assembly to transmission assembly (AWD mod-
els). Refer to TF-43, "
Removal and Installation" .
3. Install rear propeller shaft. Refer to PR-7, "
Removal and Installa-
tion" .
4. Install center muffler. Refer to EX-3, "
Removal and Installation" .
SCIA5410E
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