DESCRIPTION
ACS-7
[ICC]
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Revision: 2004 November 2004 FX35/FX45
Components DescriptionAKS006YD
CAN CommunicationAKS00815
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-6, "CAN Communication Unit" .
Switch OperationAKS006YF
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering
wheel.
ComponentVe h i -
cle-to-
vehi-
cle dis-
tance
con-
trol
modeCon-
ven-
tional
(fixed
speed)
cruise
con-
trol
modeBrake
assist
(with
pre-
view
brake)Description
ICC unit×××Operates throttle control actuator and brake booster based on that sensor
signals and CAN communication data, then controls vehicle distance.
ICC sensor××Irradiate laser beam, and receives reflected laser beam to measure dis-
tance from preceding vehicle.
ECM××Transmits throttle position signal and ICC steering switch signal to ICC unit.
ABS actuator and electric
unit (control unit)×××Transmits wheel speed signal to ICC unit.
Brake pressure sensor××Detects fluid pressure in master cylinder.
Brake booster××Adjusts brake fluid pressure, based on command from ICC unit.
BCM×Transmit front wiper request signal to ICC unit.
TCM××Transmits gear position signal and output shaft revolution signal to ICC
unit.
SKIA5973E
ACTION TEST
ACS-9
[ICC]
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Revision: 2004 November 2004 FX35/FX45
ACTION TESTPFP:00000
ICC System Running TestAKS006YH
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Set Checking
1. Press the ON/OFF switch for less than 1.5 seconds.
2. Drive the vehicle between 25 MPH (40 km/h for CANADA models) and 90 MPH (144 km/h for CANADA
models).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set as hand is released from the COAST/SET switch.
NOTE:
When there is no vehicle ahead, drive at the set speed steadily.
When there is a vehicle ahead, control to maintain distance from the vehicle ahead, watching its speed.
The set vehicle speed is displayed on the ICC system indicator in the combination meters.
Check For Increase Of The Cruising Speed
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed increases by 1 MPH (1 km/h for CANADA models) as ACCEL/RES switch is
pushed.
NOTE:
The maximum set speed of the vehicle-to-vehicle distance control mode is 90 MPH (144 km/h for CANADA
models).
Check For Decrease Of The Cruising Speed
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed decreases by 1 MPH (1 km/h for CANADA models) as COAST/SET switch is
pushed.
NOTE:
Vehicle-to-vehicle distance control mode is automatically turned off when the driving speed lowers to 20
MPH (32 km/h for CANADA models) due to the deceleration of the vehicle ahead.
The minimum set speed of the vehicle-to-vehicle distance control mode is 25 MPH (40 km/h for CANADA
models).
Check For The Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving
Condition) In The Following Cases:
1. When the brake pedal is depressed after the system is turned on.
2. When the select lever is shifted into other than “D” including manual shift.
3. When the ON/OFF switch is turned off.
4. When CANCEL switch is operated.
Check For Restoring The Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode
Before Cancellation
1. Cancel the system by depressing the foot brake.Then, check that the speed before cancellation is
restored when pressing ACCEL/RES switch with 25 MPH (40 km/h for CANADA models) or above.
2. Cancel the system by shifting the select lever into other than “D”, Then, check if the speed set before the
cancellation is restored when ACCEL/RES switch is pressed.
3. Check if the speed previously set is restored when ACCEL/RES switch is operated with driving 25 MPH
(40 km/h for CANADA models), after canceling vehicle-to-vehicle distance control mode by operating the
CANCEL switch.
ACS-10
[ICC]
ACTION TEST
Revision: 2004 November 2004 FX35/FX45
Check For ON/OFF Switch
1. Start the engine.Then, check the following operations are car-
ried correctly.
2. Vehicle-to-vehicle distance control mode is displayed in speed-
ometer illuminates when ON/OFF switch is pressed “ON” for
less than 1.5 seconds and ready for operation.The illumination
goes off when ON/OFF switch is turned to OFF.
3. “CRUISE” illumination and ICC system display go off when the
key switch is turned to OFF while ON/OFF switch is ON
(“CRUISE” illumination is ON and vehicle-to-vehicle distance
control mode is ready for operation).
Check For ACCEL/RES, COAST/SET, CANCEL Switches
1. Check if ACCEL/RES, COAST/SET, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
Check For Distance Switch
1. Start the engine.
2. Press the ON/OFF switch for less than 1.5 seconds.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of:
(long)→(middle)→(short).
NOTE:
The set distance indicator shows 'long' immediately after the engine starts.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Set Checking
1. Press the ON/OFF switch for more than 1.5 seconds.
2. Drive the vehicle between 25 MPH (40 km/h for CANADA models) and 90 MPH (144 km/h for CANADA
models).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set as hand is released from the COAST/SET switch.
NOTE:
ICC system display in the combination meters shows nothing.
SKIA6189E
SKIA6178E
ACTION TEST
ACS-11
[ICC]
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Revision: 2004 November 2004 FX35/FX45
Check For Increase Of The Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed increases by 1 MPH (1.6 km/h for CANADA models) as ACCEL/RES switch is
pushed.
NOTE:
If the ACCEL/RES switch is kept lifting up during cruise control driving, the vehicle speed increases until
the switch is released.
The maximum set speed is 90 MPH (144 km/h for CANADA models).
Check For Decrease Of The Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed decreases by 1 MPH (1.6 km/h for CANADA models) as COAST/SET switch is
pushed.
NOTE:
Conventional (fixed speed) cruise control mode is automatically turned off when the driving speed lowers
to 20 MPH (32 km/h for CANADA models) due to the deceleration of the vehicle ahead.
The lowest set speed is 25 MPH (40 km/h for CANADA models).
Check For The Cancellation Of Conventional (Fixed Speed) Cruise Control Mode (Normal
Driving Condition) In The Following Cases:
Refer.toACS-9, "Check For The Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving
Condition) In The Following Cases:"
Check For Restoring The Speed That Is Set By Conventional (Fixed Speed) Cruise Control
Mode Before ICC Cancellation
Refer to.ACS-9, "Check For Restoring The Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode
Before Cancellation"
Check For ON/OFF Switch
1. Start the engine.Then, check the following operations are car-
ried correctly.
2. “CRUISE” lamp (green) illuminates and ICC system indicator
goes off when ON/OFF switch is pressed “ON” for more than 1.5
seconds, and then ready for operation. The illumination goes off
when ON/OFF switch is turned to OFF.
3. “CRUISE” illumination go off when the key switch is turned to
OFF while ON/OFF switch is ON.
Check For ACCEL/ RES, COAST/SET, CANCEL Switches
1. Check if ACCEL/RES, COAST/SET, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
SKIA6188E
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
ACS-35
[ICC]
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Revision: 2004 November 2004 FX35/FX45
METER LAMP
Start engine.
Touch “ON” and “OFF” to check that ICC system display oper-
ates as in the following chart.
STOP LAMP
Touch “ON” and “OFF” to check that stop lamp operates as in
the following chart.
BOOSTER SOL/V 3
Touch any of “MODE 1”, “MODE 2”, “MODE 3” to check that fol-
lowing operation condition is caused by operating monitor and
brake pedal.
“START” is displayed 10 seconds after operation start. (Active
test is completed.)
Self-Diagnostic FunctionAKS006YV
WITH CONSULT-II
1. Go to operation check after asking the customer for symptom information. Refer to ACS-9, "ACTION
TEST" .
2. Stop vehicle, turn ignition switch OFF, then connect CONSULT-II and CONSULT-II CONVERTER to data
link connector.
3. With engine started, touch “START”, “ICC”, “SELF-DIAG RESULTS” on CONSULT-II screen in this order.
METER LAMP ON OFF
ICC system display Full illumination OFF
SKIA1231E
STP LMP DRIVE ON OFF
Stop lamp Lamp ON Lamp OFF
SKIA1232E
SKIA1233E
PKIA0363J
ACS-36
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: 2004 November 2004 FX35/FX45
CAUTION:
If “ICC” cannot be shown after several attempts, the ICC unit may have had malfunction. Repair or
replace it. Refer to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
4. Self-diagnostic result appears on screen. If “NO DTC ···” is shown, check ICC warning lamp. If any mal-
function is indicated, GO TO step 5.
5. According to ACS-40, "
Diagnostic Trouble Code (DTC) Chart" , perform appropriate check, and repair or
replace malfunctioning part as necessary.
6. Turn ignition switch OFF.
7. Start engine and touch “START”, “ICC”, “SELF-DIAG RESULT”, and “ERASE” on CONSULT-II display in
turn to erase the memory.
CAUTION:
If the memory does not erase, go to 5.
8. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning
lamp does not illuminate.
WITHOUT CONSULT-II
1. Go to operation check after asking the customer for symptom information. Refer to ACS-9, "ACTION
TEST" .
2. Stop the vehicle to start the self-diagnosis.
3. Turn ignition switch OFF.
4. Turn ignition switch ON, and within 5 to 10 seconds, press
ACCEL/RES switch 5 times. Then press COAST/SET switch 5
times to start self-diagnosis.
CAUTION:
Do not start the engine.
Do not turn the ON/OFF switch ON.
When operation above is not completed within 5 to 10 sec-
onds, start again from above go to 3.
If self-diagnosis mode cannot be started after several
attempts, the ICC unit may have had malfunction. Repair or
replace it. Refer to ACS-37, "
SELF-DIAGNOSIS BY ICC SYS-
TEM DISPLAY WILL NOT RUN." .
5. When self-diagnosis mode is started, DTC are shown on set vehicle speed indicator.
CAUTION:
DTC will disappear after 5 minutes.
SKIA7067E
SKIA1236E
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
ACS-37
[ICC]
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Revision: 2004 November 2004 FX35/FX45
When more than one malfunctions are detected, a maximum of 3 code numbers can be stored;
the latest malfunction will be displayed first.
6. Check ACS-40, "
Diagnostic Trouble Code (DTC) Chart" , and repair or replace if necessary.
7. After repair, erase DTC stored in the ICC unit.
8. DTC 55 will be shown.
9. Turn ignition switch OFF to exit the diagnosis.
10. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning
lamp does not illuminate.
Self-Diagnostic Erasing Method
1. Stop the vehicle and turn the ignition switch OFF.
2. Turn ignition switch ON and start self-diagnosis.
3. During self-diagnosis mode, press CANCEL switch 5 times, and DISTANCE switch 5 times in this order.
CAUTION:
Press them within 10 seconds after pressing CANCEL switch at first.
When operation is not completed within 10 seconds, start again from above go to 2.
4. DTC 55 will be shown.
CAUTION:
DTC of an existing malfunction will not be erased.
5. Turn ignition switch OFF to exit the diagnosis.
6. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC system
warning lamp (yellow) does not illuminate.
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN.
Possible Irregular Condition
SKIA7068E
Open or short lines Trouble phenomenon Malfunction causes
ICC unit power supply malfunction No voltage supply from ignition switch Fuse blown
Harness open
Harness shorted
Ground cable not connected Harness open
Harness shorted
ICC steering switch malfunction No signal transmitted Harness open
Harness shorted
Spiral cable open
Spiral cable shorted
Switch or ECM malfunction
CAN communication system malfunction Signal not transmitted Harness open
Harness shorted
CAN communication outside the stan-
dard.
ACS-40
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartAKS006YW
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Ve h ic le -
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
11 CONTROL UNIT××××
ICC unit internal malfunctionACS-41
20 CAN COMM CIRCUIT××××ICC unit detected CAN communi-
cation malfunction.ACS-41
31 POWER SUPPLY CIR××××ICC unit power supply voltage is
excessively low. (less than 8V)ACS-42
34 POWER SUPPLY CIR2××××ICC unit power supply voltage is
excessively high.ACS-42
41 VHCL SPEED SE CIRC××××
Wheel sensor malfunction.
ABS actuator and electric unit
(control unit) malfunction
AT vehicle speed sensor mal-
function
TCM malfunctionACS-42
43 ABS/TCS/VDC CIRC××××VDC/TCS/ABS system malfunc-
tionACS-43
45 BRAKE SW/ STOP L SW××××
Brake and stop lamp switch har-
ness is open or shorted.
Brake and stop lamp switch is
ON or stuck to OFF.
Brake and stop lamp switch is
stuck to ON.ACS-43
46 OPERATION SW CIRC×××
ICC steering switch harness or
spiral cable is open or shorted.
ICC steering switch malfunctionACS-45
61 PRESS SEN CIRCUIT×× ×
Brake pressure sensor harness is
open or shorted.
Brake pressure sensor malfunc-
tion
Brake pressure sensor input cir-
cuit malfunctionACS-46
62 BOOSTER SOL/V CIRCUIT×× ×
Solenoid harness is open or
shorted.
Solenoid is open.
Solenoid drive circuit malfunctionACS-47
63 RELEASE SW CIRCUIT××××
Release switch harness is open
or shorted.
Release switch malfunction
Release switch input circuit mal-
functionACS-48
65 PRESSURE CONTROL×× ×Booster malfunctionACS-49
74 LASER BEAM OFF CNTR×× ×Laser beam of ICC sensor is off
the aiming point.ACS-49