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AT-300
DISASSEMBLY
Revision: 2004 November 2004 FX35/FX45
59. Remove manual plate (with parking rod) from manual shaft.
60. Remove parking rod from manual plate.
61. Remove manual shaft from transmission case.
62. Remove manual shaft oil seals using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transmission case.
63. Remove detent spring and spacer from transmission case.
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DISASSEMBLY
AT-301
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Revision: 2004 November 2004 FX35/FX45
64. Using snap ring pliers, remove snap ring from transmission
case.
65. Remove servo assembly (with return spring) from transmission
case.
66. Remove return spring from servo assembly.
67. Remove O-rings from servo assembly.
68. Remove parking actuator support from rear extension (2WD
models) or adapter case (AWD models).
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AT-302
DISASSEMBLY
Revision: 2004 November 2004 FX35/FX45
69. Remove parking pawl (with return spring) and pawl shaft from
rear extension (2WD models) or adapter case (AWD models).
70. Remove return spring from parking pawl.
71. Remove needle bearing from rear extension (2WD models) or
adapter case (AWD models).
72. Remove rear oil seal from rear extension (2WD models) or
adapter case (AWD models).
CAUTION:
Be careful not to scratch rear extension (2WD models) or
adapter case (AWD models).
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REPAIR FOR COMPONENT PARTS
AT-303
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Revision: 2004 November 2004 FX35/FX45
REPAIR FOR COMPONENT PARTSPFP:00000
Oil PumpACS007H7
COMPONENTS
DISASSEMBLY
1. Remove oil pump housing from oil pump cover.
2. Remove oil pump housing oil seal using a flat-bladed screw-
driver.
CAUTION:
Be careful not to scratch oil pump housing.
1. O-ring 2. Oil pump cover 3. O-ring
4. Oil pump housing 5. Oil pump housing oil seal
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AT-304
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
3. Remove O-ring from oil pump housing.
4. Remove O-ring from oil pump cover.
ASSEMBLY
1. Install O-ring to oil pump cover.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install O-ring to oil pump housing.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
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REPAIR FOR COMPONENT PARTS
AT-305
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Revision: 2004 November 2004 FX35/FX45
3. Using the drift, install oil pump housing oil seal to the oil pump
housing until it is flush.
CAUTION:
Do not reuse oil seal.
Apply ATF to oil seal.
4. Install oil pump housing to oil pump cover.
5. Tighten bolts to the specified torque in numerical order shown in
the figure after temporarily tightening them.
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: 9.0 N·m (0.92 kg-m, 80 in-lb.)
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AT-306
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
Front Sun Gear, 3rd One-Way ClutchACS007H8
COMPONENTS
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from front sun
gear.
2. Remove 3rd one-way clutch from front sun gear.
INSPECTION
3rd One-way Clutch
Check frictional surface for wear or damage.
CAUTION:
If necessary, replace the 3rd one-way clutch.
Front Sun Gear Snap Ring
Check for deformation, fatigue or damage.
1. Front sun gear 2. 3rd one-way clutch 3. Snap ring
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REPAIR FOR COMPONENT PARTS
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CAUTION:
If necessary, replace the snap ring.
Front Sun Gear
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front sun gear.
ASSEMBLY
1. Install 3rd one-way clutch in front sun gear.
CAUTION:
Apply ATF to 3rd one-way clutch.
2. Using a flat-bladed screwdriver, install snap ring in front sun
gear.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking
directions.
CAUTION:
If not as shown in illustration, check installation direction of
3rd one-way clutch.
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