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ATC-132
HEATER CORE
Revision: 2004 November 2004 FX35/FX45
HEATER COREPFP:27140
Removal and InstallationAJS0015N
REMOVAL
1. Remove heater & cooling unit. Refer to ATC-126, "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove foot duct (left). Refer to ATC-136, "
Removal of Foot Ducts" .
3. Remove mounting screw, and then remove heater pipe cover.
4. Remove heater pipe support and heater pipe grommet.
5. Slide heater core to driver side.
INSTALLATION
Installation is basically the reverse order of removal.
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DUCTS AND GRILLES
ATC-133
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2004 November 2004 FX35/FX45
DUCTS AND GRILLESPFP:27860
Removal and InstallationAJS0015O
REMOVAL
Removal of Center Ventilator Grille
1. Remove cluster lid C. Refer to IP-11, "Removal and Installation" .
2. Remove mounting screws, and then remove center ventilator
grille.
Removal of Side Ventilation
1. Remove side ventilation. Refer to IP-11, "Removal and Installation" .
Removal of Rear Ventilator Grille
1. Remove center pillar lower garnish. Refer to EI-37, "Removal and Installation" .
1. Defroster nozzle 2. Side defroster duct (left) 3. Side ventilator duct (left)
4. Instrument panel 5. Side ventilation (left) 6. Center ventilator grille (left)
7. Center ventilator grille (right) 8. Side ventilation (right) 9. Center ventilator duct (right)
10. Side ventilator duct (right) 11. Side defroster duct (right) 12. Center ventilator duct
13. Center ventilator duct (left)
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ATC-134
DUCTS AND GRILLES
Revision: 2004 November 2004 FX35/FX45
2. Remove mounting clips, and then remove rear ventilator grille.
Removal of Defroster Nozzle, Ducts and Ventilator Ducts
1. Remove instrument panel assembly. Refer to IP-11, "Removal and Installation" .
2. Remove side defroster ducts, using power tools.
3. Remove defroster nozzle, using power tools.
4. Remove mounting screws, and then remove center ventilator duct (right and left).
5. Remove mounting screws, and then remove side ventilator ducts.
6. Remove center ventilator duct.
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DUCTS AND GRILLES
ATC-135
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2004 November 2004 FX35/FX45
Removal of Rear Ventilator Ducts
1. Remove center console. Refer to IP-11, "Removal and Installation" .
2. Slide rear ventilator duct 2 toward vehicle front, and then remove it.
3. Remove floor carpet. Refer to EI-40, "
Removal and Installation" .
4. Remove rear ventilator duct 3 mounting clips, and then remove rear ventilator duct 3.
5. Remove instrument panel assembly. Refer to IP-11, "
Removal and Installation" .
6. Remove rear ventilator duct 1 with center floor duct attached.
7. Remove rear ventilator duct 1 from center floor duct.
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ATC-136
DUCTS AND GRILLES
Revision: 2004 November 2004 FX35/FX45
Removal of Foot Ducts
1. Remove heater & cooling unit. Refer to ATC-126, "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove evaporator cover, and then remove foot duct (passen-
ger side).
Removal of Floor Ducts
1. Remove floor carpet. Refer to EI-40, "Removal and Installation" .
2. Remove mounting clips from side floor ducts.
3. Remove side floor ducts.
4. Remove instrument panel assembly. Refer to IP-11, "
Removal and Installation" .
5. Remove center floor duct with rear ventilator duct 1 attached.
6. Remove center floor duct from rear ventilator duct 1.
INSTALLATION
Installation is basically the reverse order of removal.
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REFRIGERANT LINES
ATC-137
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2004 November 2004 FX35/FX45
REFRIGERANT LINESPFP:92600
HFC-134a (R-134a) Service ProcedureAJS0015P
SETTING OF SERVICE TOOLS AND EQUIPMENT
Discharging Refrigerant
WARNING:
Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Remove HFC-134a (R-134a) from A/C system using certified service equipment meeting
requirements of SAE J-2210 [HFC-134a (R-134a) recycling equipment] or J-2201 [HFC-134a (R-134a)
recovery equipment]. If accidental system discharge occurs, ventilate work area before resuming ser-
vice. Additional health and safety information may be obtained from refrigerant and lubricant manu-
facturers.
Evacuating System and Charging Refrigerant
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ATC-138
REFRIGERANT LINES
Revision: 2004 November 2004 FX35/FX45
*1ATC-27, "LUBRICANT RETURN
OPERATION".*2ATC-157, "
Checking for Refrigerant
Leaks".*3ATC-159, "
CHECKING PROCE-
DURE".
*4ATC-93, "
PERFORMANCE TEST
DIAGNOSIS".*5AT C - 5 , "
CONTAMINATED REFRIG-
ERANT".
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REFRIGERANT LINES
ATC-139
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2004 November 2004 FX35/FX45
ComponentsAJS0015Q
Refer to AT C - 8 , "Precautions for Refrigerant Connection" .
VK45DE
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