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![INFINITI FX35 2004 Service Manual EC-972
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2004 November 2004 FX35/FX45
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
9. Rev en INFINITI FX35 2004 Service Manual EC-972
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2004 November 2004 FX35/FX45
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
9. Rev en](/manual-img/42/57021/w960_57021-2312.png)
EC-972
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
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8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.
11. Rev engine up to 2,000 to 3,000 rpm and maintain it until
“INCMP” of “CATALYST” changes to “CMPLT” (It will take
approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70°C
(158°F) and then retest from step 1.
12. Select “SELF-DIAG RESULTS” mode with CONSULT-II.
13. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-973, "
Diagnostic Proce-
dure" .
Overall Function CheckABS00C5F
Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
3. Let engine idle for 1 minute.
4. Open engine hood.
5. Set voltmeters probes between ECM terminals 16 [HO2S1
(bank 1) signal], 35 [HO2S1 (bank 2) signal] and ground, and
ECM terminals 55 [HO2S2 (bank 1) signal], 74 [HO2S2 (bank 2)
signal] and ground.
6. Keep engine speed at 2,000 rpm constant under no load.
SEF940Z
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7. Make sure that the voltage switching frequency (high & low)
between ECM INFINITI FX35 2004 Service Manual DTC P0420, P0430 THREE WAY CATALYST FUNCTION
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7. Make sure that the voltage switching frequency (high & low)
between ECM](/manual-img/42/57021/w960_57021-2313.png)
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
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7. Make sure that the voltage switching frequency (high & low)
between ECM terminals 55 and ground, or 74 and ground is
very less than that of ECM terminals 16 and ground, or 35 and
ground.
Switching frequency ratio = A/B
A: Heated oxygen sensor 2 voltage switching frequency
B: Heated oxygen sensor 1 voltage switching frequency
This ratio should be less than 0.75.
If the ratio is greater than above, it means three way catalyst
(manifold) does not operate properly. Go to EC-973, "
Diagnostic
Procedure" .
NOTE:
If the voltage at terminal 16 or 35 does not switch periodically more than 5 times within 10 seconds at step 7,
perform trouble diagnosis for DTC P0133, P0153 first. (See EC-872
.)
Diagnostic ProcedureABS00C5G
1. CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (manifold).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3. CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
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4. CHECK IGNITION TIMING
Check the following items. Refer to EC-733, "
Basic Inspection" .
OK or NG
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
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4. CHECK IGNITION TIMING
Check the following items. Refer to EC-733, "
Basic Inspection" .
OK or NG](/manual-img/42/57021/w960_57021-2314.png)
EC-974
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4. CHECK IGNITION TIMING
Check the following items. Refer to EC-733, "
Basic Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-733, "
Basic Inspection" .
5. CHECK INJECTORS
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42,
44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for Injectors, EC-1275
.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1276, "
Diagnostic Procedure" .
6. CHECK IGNITION SPARK
1. Turn ignition switch OFF.
2. Remove ignition coil assembly from rocker cover.
3. Connect a known-good spark plug to the ignition coil assembly.
4. Disconnect all injector harness connectors.
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark.
OK or NG
OK >> GO TO 7.
NG >> Check ignition coil with power transistor and their circuit.
Refer to EC-1262, "
IGNITION SIGNAL" .
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 12 ± 5° BTDC (in P or N position)
Battery voltage should exist.
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
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7. CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly.
Refer to EM-188, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Reconnect injector harness connectors.
5. Turn ignition switch ON.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 8.
NG (Drips.)>>Replace the injector(s) from which fuel is dripping.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Trouble is fixed.>>INSPECTION END
Trouble is not fixed.>>Replace three way catalyst assembly.
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![INFINITI FX35 2004 Service Manual EC-976
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DTC P0441 EVAP CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
DTC P0441 EVAP CONTROL SYSTEMPFP:14950
System DescriptionABS00C5H
NOTE:
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DTC P0441 EVAP CONTROL SYSTEM
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DTC P0441 EVAP CONTROL SYSTEMPFP:14950
System DescriptionABS00C5H
NOTE:
If DTC P0441 is displayed with other DTC su](/manual-img/42/57021/w960_57021-2316.png)
EC-976
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DTC P0441 EVAP CONTROL SYSTEM
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DTC P0441 EVAP CONTROL SYSTEMPFP:14950
System DescriptionABS00C5H
NOTE:
If DTC P0441 is displayed with other DTC such as P2122, P2123, P2127, P2128 or P2138, first perform
trouble diagnosis for other DTC.
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis LogicABS00C5I
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
DTC Confirmation ProcedureABS00C5J
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0441
0441EVAP control system
incorrect purge flowEVAP control system does not operate prop-
erly, EVAP control system has a leak between
intake manifold and EVAP control system pres-
sure sensor.
EVAP canister purge volume control
solenoid valve stuck closed
EVAP control system pressure sensor
and the circuit
Loose, disconnected or improper con-
nection of rubber tube
Blocked rubber tube
Cracked EVAP canister
EVAP canister purge volume control
solenoid valve circuit
Accelerator pedal position sensor
Blocked purge port
EVAP canister vent control valve
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WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn INFINITI FX35 2004 Service Manual DTC P0441 EVAP CONTROL SYSTEM
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WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn](/manual-img/42/57021/w960_57021-2317.png)
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WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC CONFIRMATION” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
978, "Diagnostic Procedure" .
Overall Function CheckABS00C5K
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 10.0 msec
COOLAN TEMP/S 70 - 100°C (158 - 212°F)
PBIB0826E
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
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DTC P0441 EVAP CONTROL SYSTEM
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9. If NG, go to EC-978, "Diagnostic Procedure" .
Diagnostic ProcedureABS00C5L
1. CHECK EVAP CANISTER
1. Turn igniti INFINITI FX35 2004 Service Manual EC-978
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DTC P0441 EVAP CONTROL SYSTEM
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9. If NG, go to EC-978, "Diagnostic Procedure" .
Diagnostic ProcedureABS00C5L
1. CHECK EVAP CANISTER
1. Turn igniti](/manual-img/42/57021/w960_57021-2318.png)
EC-978
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DTC P0441 EVAP CONTROL SYSTEM
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9. If NG, go to EC-978, "Diagnostic Procedure" .
Diagnostic ProcedureABS00C5L
1. CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.
2. CHECK PURGE FLOW
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-1321, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening and check vacuum existence.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3. CHECK PURGE FLOW
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-1321, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum gauge indication when revving engine up to 2,000 rpm.
6. Release the accelerator pedal fully and let idle.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
PURG VOL CONT/V Vacuum
100% Should exist.
0% Should not exist.
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Vacuum should exist.
Vacuum should not exist.
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4. CHECK EVAP PURGE LINE
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2. Check EVAP purge line for improp INFINITI FX35 2004 Service Manual DTC P0441 EVAP CONTROL SYSTEM
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4. CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
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4. CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-1321, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 5.
NG >> Repair it.
5. CHECK EVAP PURGE HOSE AND PURGE PORT
1. Disconnect purge hoses connected to EVAP service port A and
EVAP canister purge volume control solenoid valve B .
2. Blow air into each hose and EVAP purge port C .
3. Check that air flows freely.
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Repair or clean hoses and/or purge port.
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-995, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
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