2004 INFINITI FX35 Service Manual

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Page 4025 of 4449

INFINITI FX35 2004 Service Manual RF-28
SUNROOF
Revision: 2004 November 2004 FX35/FX45
Installation
1. Temporarily tighten the mounting bolts on the front/rear sunroof
brackets (RH/LH).
2. Bring sunroof unit assembly into passenger ro

Page 4026 of 4449

INFINITI FX35 2004 Service Manual SUNROOF
RF-29
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Revision: 2004 November 2004 FX35/FX45
SUNSHADE
Removal
NOTE:
Detaching is possible even with the sunshade attached on the vehicle.
1. Remove the headlining. Re

Page 4027 of 4449

INFINITI FX35 2004 Service Manual RF-30
SUNROOF
Revision: 2004 November 2004 FX35/FX45
CAUTION:
1. Before installing the sunroof motor assembly, be sure to place the link and wire assembly in the
symmetrical and fully closed position.

Page 4028 of 4449

INFINITI FX35 2004 Service Manual RFD-1
REAR FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
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SECTION RFD
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RFD
Revision: 2004 November 2004 FX35/FX45
REAR FINAL DRIVE
PRECAUTIONS ..........................................

RFD-1
REAR FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
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SECTION RFD
A
B
RFD
Revision: 2004 November 2004 FX35/FX45
REAR FINAL DRIVE
PRECAUTIONS .......................................................... 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
FRONT OIL SEAL ...................................................... 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSTALLATION ..................................................... 7
SIDE OIL SEAL .......................................................... 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ................................................... 10
REAR FINAL DRIVE ASSEMBLY .............................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION .................................................... 11
Components ........................................................... 12
R200 2-PINION ................................................... 12
Pre-Inspection ........................................................ 13
TOTAL PRELOAD ............................................... 13
DRIVE GEAR TO DRIVE PINION BACKLASH ... 13
DRIVE GEAR RUNOUT ...................................... 13
COMPANION FLANGE RUNOUT ...................... 14
TOOTH CONTACT .............................................. 14
Disassembly and Assembly ................................... 14
REMOVAL OF DIFFERENTIAL CASE ASSEM-BLY ...................................................................... 14
REMOVAL OF DRIVE PINION ASSEMBLY ........ 15
DISASSEMBLY OF DIFFERENTIAL CASE
ASSEMBLY ......................................................... 17
INSPECTION ...................................................... 18
ADJUSTMENT OF DIFFERENTIAL CASE ......... 19
SIDE BEARING PRELOAD ................................. 20
PINION GEAR HEIGHT ...................................... 21
TOOTH CONTACT .............................................. 24
ASSEMBLY OF DIFFERENTIAL CASE ASSEM-
BLY ...................................................................... 25
INSTALLATION OF DRIVE PINION ASSEMBLY ... 26
INSTALLATION OF DIFFERENTIAL CASE
ASSEMBLY ......................................................... 28
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 31
General Specifications ............................................ 31
Drive Gear Runout .................................................. 31
Side Gear Adjustment ............................................ 31
AVAILABLE SIDE GEAR THRUST WASHERS ... 31
Drive Pinion Height Adjustment .............................. 31
AVAILABLE PINION HEIGHT ADJUSTING
WASHERS .......................................................... 31
Drive Pinion Preload Adjustment ............................ 31
Side Bearing Preload Adjustment ........................... 32
SIDE BEARING ADJUSTING WASHERS .......... 32
Total Preload Adjustment ........................................ 32
Companion Flange ................................................. 32

Page 4029 of 4449

INFINITI FX35 2004 Service Manual RFD-2
PRECAUTIONS
Revision: 2004 November 2004 FX35/FX45
PRECAUTIONSPFP:00001
PrecautionsADS000K2
CAUTION:
Before starting diagnosis of the vehicle, understand symptoms well. Perform correct and syst

Page 4030 of 4449

INFINITI FX35 2004 Service Manual PREPARATION
RFD-3
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RFD
Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsADS000JM
The actual shapes of Kent-Moore tools may differ from those of sp

Page 4031 of 4449

INFINITI FX35 2004 Service Manual RFD-4
PREPARATION
Revision: 2004 November 2004 FX35/FX45
KV40104000 ( – )
a: 85 mm (3.35 in) dia.
b: 65 mm (2.56 in) dia.
Drive pinion flange wrenchRemoving and installing drive pinion lock
nut

Page 4032 of 4449

INFINITI FX35 2004 Service Manual PREPARATION
RFD-5
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RFD
Revision: 2004 November 2004 FX35/FX45
Commercial Service ToolsADS000JN
ST3127S000 (J25765-A)
1. GG91030000
Torque wrench (J25765)
2. HT6

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