Page 385 of 4449
AT-308
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
Front Carrier, Input Clutch, Rear Internal GearACS007H9
COMPONENTS
VQ35DE models
SCIA5425E
1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Retaining plate 9. Driven plate
10. Input clutch drum 11. Drive plate 12. Rear internal gear
Page 386 of 4449
REPAIR FOR COMPONENT PARTS
AT-309
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VK45DE models
SCIA5426E
1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Retaining plate 9. Driven plate
10. Input clutch drum 11. Drive plate 12. Rear internal gear
Page 387 of 4449
AT-310
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from
rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
a. Remove bearing race from front carrier assembly.
b. Remove snap ring from front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
4. Disassemble input clutch assembly.
a. Remove O-ring and seal rings from input clutch assembly.
SCIA5339E
SCIA2847E
SCIA5476E
SCIA5235E
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REPAIR FOR COMPONENT PARTS
AT-311
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Revision: 2004 November 2004 FX35/FX45
b. Remove needle bearing from input clutch assembly.
c. Using a flat-bladed screwdriver, remove snap ring from input
clutch drum.
d. Remove drive plates, driven plates and retaining plate from input
clutch drum.
INSPECTION
Front Carrier Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Input Clutch Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drum
Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drive Plates
Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Retaining Plates and Driven Plates
Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Front Carrier
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front carrier assembly.
Rear Internal Gear
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the rear internal gear assembly.
SCIA2853E
SCIA2864E
Page 389 of 4449
AT-312
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
ASSEMBLY
1. Install input clutch.
a. Install drive plates, driven plates and retaining plate in input
clutch drum.
CAUTION:
Take care with order of plates.
b. Using a flat-bladed screwdriver, install snap ring in input clutch
drum.
c. Install needle bearing in input clutch assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
d. Install O-ring and seal rings in input clutch assembly.
CAUTION:
Do not reuse O-ring and seal rings.
Apply ATF to O-ring.
Apply petroleum jelly to seal rings.
2. Install front carrier assembly.
a. Install snap ring to front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
SCIA2864E
SCIA2853E
SCIA5235E
SCIA5476E
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REPAIR FOR COMPONENT PARTS
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Revision: 2004 November 2004 FX35/FX45
b. Install bearing race in front carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
c. Install front carrier assembly to input clutch assembly.
3. Compress snap ring using 2 flat-bladed screwdrivers.
4. Install front carrier assembly and input clutch assembly to rear
internal gear.
SCIA2847E
SCIA5339E
Page 391 of 4449
AT-314
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch HubACS007HA
COMPONENTS
DISASSEMBLY
1. Remove needle bearing and bearing race from high and low
reverse clutch hub.
2. Using snap ring pliers, remove snap ring from mid sun gear
assembly.
CAUTION:
Do not expand snap ring excessively.
1. Needle bearing 2. Bearing race 3. Snap ring
4. High and low reverse clutch hub 5. Needle bearing 6. Snap ring
7. 1st one-way clutch 8. Rear sun gear 9. Seal ring
10. Mid sun gear
SCIA2851E
SCIA2854E
SCIA2855E
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REPAIR FOR COMPONENT PARTS
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3. Remove high and low reverse clutch hub from mid sun gear
assembly.
a. Remove needle bearing from high and low reverse clutch hub.
4. Remove rear sun gear assembly from mid sun gear assembly.
a. Using a flat-bladed screwdriver, remove snap ring from rear sun
gear.
SCIA2856E
SCIA2857E
SCIA2858E
SCIA2859E