Page 961 of 4449
BL-154
FRONT DOOR LOCK
Revision: 2004 November 2004 FX35/FX45
10. Remove the TORX bolt (T30) of the outside handle bracket.
11. While pulling outside handle bracket, slide toward front of vehi-
cle to remove outside handle bracket.
12. Reach to separate outside handle cable connection.
13. Remove the TORX bolts (T30) of door lock assembly.
14. Disconnect the door lock actuator connector and remove door lock assembly.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
To install each rod, be sure to rotate the rod holder until a click is felt.
PIIA7117E
PIIA3558E
PIIA6026E
PIIA1090E
Page 962 of 4449
FRONT DOOR LOCK
BL-155
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2004 November 2004 FX35/FX45
Disassembly and AssemblyAIS004O1
DOOR KEY CYLINDER ASSEMBLY
Remove the key cylinder escutcheon pawl and remove the door key cylinder.
1. Door key cylinder assembly 2. Key cylinder escutcheon 3. Door key cylinder
PIIA6431E
Page 963 of 4449
BL-156
REAR DOOR LOCK
Revision: 2004 November 2004 FX35/FX45
REAR DOOR LOCKPFP:82502
Removal and InstallationAIS004O2
REMOVAL
1. Remove the rear door finisher. Refer to EI-35, "Removal and Installation" .
2. Disconnect the inside handle knob cable and lock knob cable
from the back side of the front door finisher.
3. Remove the rear door sealing, glass and corner piece assembly. Refer to GW-80, "
Removal and Installa-
tion" .
4. Remove door side grommet, and remove outside handle escutcheon bolt (TORX T30) from grommet
hole.
1. Front gasket 2. Outside handle 3. Outside handle escutcheon
4. Rear gasket 5. Outside handle bracket 6. Grommet
7. TORX bolt (T30) 8. Outside handle cable 9. TORX bolts (T30)
10. Door lock assembly 11. Inside handle knob cable 12. Lock knob cable
13. Screw 14. Inside handle
PIIA6027E
PIIA4014E
Page 964 of 4449
REAR DOOR LOCK
BL-157
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2004 November 2004 FX35/FX45
CAUTION:
Do not forcibly remove the TORX bolt (T30).
5. While pulling the outside handle, remove outside handle
escutcheon.
6. While pulling outside handle, slide toward rear of vehicle to
remove outside handle.
7. Remove the front gasket and rear gasket.
PIIA3553E
PIIA6344E
PIIA3555E
PIIA3557E
Page 965 of 4449
BL-158
REAR DOOR LOCK
Revision: 2004 November 2004 FX35/FX45
8. Remove the TORX bolt (T30), and remove the outside handle
bracket.
9. While pulling outside handle, slide toward front of vehicle to
remove outside handle bracket.
10. Reach to separate outside handle cable connection.
11. Remove the TORX bolts (T30) of door lock assembly.
12. Disconnect the door lock actuator connector and remove door lock assembly.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
To install each rod, be sure to rotate the rod holder until a click is felt.
PIIA7117E
PIIA3558E
PIIA5059E
PIIA1090E
Page 966 of 4449
BACK DOOR
BL-159
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2004 November 2004 FX35/FX45
BACK DOORPFP:90100
Fitting AdjustmentAIS004O4
VERTICAL/LATERAL CLEARANCE ADJUSTMENT
1. With the striker released, loosen the bumper rubber lock nuts.
2. Close the back door lightly and adjust the surface height by rotating the bumper rubber and, then open the
back door to finally tighten the back door lock mounting bolts and bumper rubber lock nuts to the specified
torque.
Back Door AssemblyAIS004O5
REMOVAL
1. Remove roof rear garnish assembly. Refer to EI-44, "Removal and Installation" .
2. Disconnect the back door harness connector and AV antenna
feeder.
3. Washer hose is separated in the connection part.
4. Support the back door lock with a proper material to prevent it
from falling.
WARNING:
Body injury may occur if no supporting rod is holding the
back door open when removing the damper stay.
1. Bumper rubber 2. Back door striker 3. Screw
PIIB0208E
PIIA6028E
PIIA6061E
Page 967 of 4449
BL-160
BACK DOOR
Revision: 2004 November 2004 FX35/FX45
5. Remove back door stay on back door.
6. Remove hinge mounting nuts on the back door and remove
back door assembly.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, check operation.
After installing, perform fitting adjustment. Refer to BL-159, "Fitting Adjustment" .
INSPECTION
1. Check hinges for the following.
Malfunction noise or door closing and opening effort
Component wear or damage
2. Apply Grease to the rotating part of the hinge.
Removal and Installation of Back Door StrikerAIS004O6
REMOVAL
1. Remove rear plate assembly. Refer to EI-44, "Removal and
Installation" .
2. Remove mounting screws, and remove striker from the vehicle.
INSTALLATION
Install in the reverse order of removal.
PIIA6029E
PIIA6030E
PIIA6030E
PIIA9325E
Page 968 of 4449
BACK DOOR
BL-161
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2004 November 2004 FX35/FX45
CAUTION:
After installing, perform fitting adjustment. Refer to BL-159, "
Fitting Adjustment" .
Removal and Installation of Back Door StayAIS004O7
REMOVAL
1. Support the back door lock with a proper material to prevent it
from falling.
WARNING:
Body injury may occur if no supporting rod is holding the
back door open when removing the damper stay.
2. Remove back door stay on back door.
3. Remove back door stay assembly on vehicle.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, check operation.
Removal and Installation of Dave Tail Male & FemaleAIS004O8
REMOVAL
1. Remove the dave tail male.
PIIA6061E
PIIA6029E
PIIA6031E
PIIA6078E