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BL-146
INTELLIGENT KEY SYSTEM
Revision: 2004 November 2004 FX35/FX45
2. CHECK IPDM E/R HARNESS
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R and horn relay connector.
3. Check continuity between IPDM E/R connector E9 terminal 51 (SB) and horn relay connector E10 termi-
nal 1 (SB).
OK or NG
OK >> Check harness connection.
NG >> Repair or replace harness.
Removal and Installation of Intelligent Key UnitAIS004NT
REMOVAL
1. Remove the instrument lower driver panel. Refer to IP-11, "Removal and Installation" .
2. Disconnect the Intelligent Key unit connector, remove the screw
and Intelligent Key unit.
INSTALLATION
Install in the reverse order of removal.51 (SB) – 1 (SB) : Continuity should exist.
PIIA6404E
PIIA6371E
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INTELLIGENT KEY SYSTEM
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Revision: 2004 November 2004 FX35/FX45
Intelligent Key InspectionAIS004NU
INTELLIGENT KEY DISASSEMBLY AND ASSEMBLY
1. Remove Intelligent Key cover.
2. Insert a thin screwdriver wrapped with tape into Area A and then
separate lower and upper cases while twisting screwdriver.
3. When replacing the circuit board or rubber
Remove the circuit board assembly from the upper case.
(Substrate assembly: circuit board + rubber)
Gently press the rubber and remove the circuit board.
CAUTION:
Be careful not to touch the printed circuits directly.
4. When replacing the battery
Remove the battery from the lower case and replace it.
CAUTION:
When replacing battery, be sure to keep dirt, grease, and
other foreign materials off the electrode contact area.
5. After replacement, assemble the upper and lower cases by
engaging the hooks on their circumference while being careful
not to pinch the rubber, etc.
CAUTION:
After replacing the battery, check to make sure all Intelli-
gent Key functions work normally.
REMOTE CONTROLLER BATTERY INSPECTION
Check by connecting a resistance (approximately 300Ω) so that the
current value becomes about 10 mA.
PIIA6638E
Battery replace-
ment: Coin-shaped lithium battery 3V (CR2032)
PIIA6639E
Standard : Approx. 2.5V - 3.0V
OCC0607D
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BL-148
DOOR
Revision: 2004 November 2004 FX35/FX45
DOORPFP:80100
Fitting AdjustmentAIS004NV
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Loosen the hinge mounting bolts. Raise the front door at rear end to adjust.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the center pillar upper garnish and center pillar lower garnish. Refer to EI-37, "Removal and
Installation" .
2. Accessing from inside the vehicle, loosen the mounting nuts. Open the rear door, and raise the rear door
at rear end to adjust.
1. Front fender 2. Front door outer 3. Rear door outer
4. Bolt 5. Nut
PIIA6059E
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DOOR
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Revision: 2004 November 2004 FX35/FX45
STRIKER ADJUSTMENT
1. Adjust the striker so that it becomes parallel with the lock inser-
tion direction.
Removal and Installation of Front DoorAIS004NW
CAUTION:
When removing and installing the front door assembly, support the door with a jack and cloth to
protect the door and body.
When removing and installing front door assembly, be sure to carry out the fitting adjustment
Refer to BL-148, "
Fitting Adjustment" .
Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
Operate with two workers, because of its heavy weight.
After installing, check operation.
REMOVAL
1. Pull the lever and remove the front door harness connector
while removing tabs of door harness connector.
2. Remove the mounting bolts of the check link on the vehicle.
PIIA6019E
PIIA2514E
PIIA6020E
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BL-150
DOOR
Revision: 2004 November 2004 FX35/FX45
3. Remove the door-side hinge mounting nuts, and remove the
door assembly.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Rear DoorAIS004NX
CAUTION:
When removing and installing the rear door assembly, support the door with a jack and cloth to
protect the door and body.
When removing and installing rear door assembly, be sure to carry out the fitting adjustment Refer
to BL-148, "
Fitting Adjustment" .
Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
Operate with two workers, because of its heavy weight.
After installing, check operation.
REMOVAL
1. Grommet is pulled out, and the Rear door harness connector is
detached.
2. Remove the mounting bolts of the check link on the vehicle.
PIIA6021E
PIIA2787E
PIIA6022E
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DOOR
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Revision: 2004 November 2004 FX35/FX45
3. Remove the door-side hinge mounting nuts, and remove the
door assembly.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Door Weathers tripAIS004NY
REMOVAL
1. Remove the mounting bolts of the check link on the vehicle. Refer toBL-149, "Removal and Installation of
Front Door" orBL-150, "Removal and Installation of Rear Door" .
2. Remove the weatherstrip clips and remove weatherstrip.
INSTALLATION
Install in the reverse order of removal.
PIIA6023E
1. Weatherstrip 2. Clip
PIIA6024E
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BL-152
FRONT DOOR LOCK
Revision: 2004 November 2004 FX35/FX45
FRONT DOOR LOCKPFP:80502
Removal and InstallationAIS004NZ
REMOVAL
1. Remove the front door finisher. Refer to EI-35, "Removal and Installation" .
2. Disconnect the inside handle knob cable and lock knob cable
from the back side of the front door finisher.
3. Remove the front door glass and front door module assembly.
Refer to GW-76, "
Removal and Installation" .
4. Remove door side grommet, and remove door key cylinder assembly (driver side) and outside handle
escutcheon (passenger side) bolt (TORX T30) from grommet hole.
1. Front gasket 2. Outside handle 3. Door key cylinder assembly (Driver
side)
Outside handle escutcheon (Pas-
senger side)
4. Rear gasket 5. Outside handle bracket 6. Grommet
7. TORX bolt (T30) 8. Key cylinder rod (Driver side only) 9. TORX bolt (T30)
10. Outside handle cable 11. Door lock assembly 12. Inside handle knob cable
13. Lock knob cable 14. Screw 15. Inside handle
PIIA6025E
PIIA4014E
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FRONT DOOR LOCK
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Revision: 2004 November 2004 FX35/FX45
CAUTION:
Do not forcibly remove the TORX bolt (T30).
5. Reach to separate the key cylinder rod connection (on the handle).
6. While pulling the outside handle, remove door key cylinder
assembly (driver side) and outside handle escutcheon (passen-
ger side).
7. Disconnect the door request switch connector. (intelligent key only)
8. While pulling outside handle, slide toward rear of vehicle to
remove outside handle.
9. Remove the front gasket and rear gasket.
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