DESCRIPTION
ACS-7
[ICC]
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Revision: 2004 November 2004 FX35/FX45
Components DescriptionAKS006YD
CAN CommunicationAKS00815
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-6, "CAN Communication Unit" .
Switch OperationAKS006YF
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering
wheel.
ComponentVe h i -
cle-to-
vehi-
cle dis-
tance
con-
trol
modeCon-
ven-
tional
(fixed
speed)
cruise
con-
trol
modeBrake
assist
(with
pre-
view
brake)Description
ICC unit×××Operates throttle control actuator and brake booster based on that sensor
signals and CAN communication data, then controls vehicle distance.
ICC sensor××Irradiate laser beam, and receives reflected laser beam to measure dis-
tance from preceding vehicle.
ECM××Transmits throttle position signal and ICC steering switch signal to ICC unit.
ABS actuator and electric
unit (control unit)×××Transmits wheel speed signal to ICC unit.
Brake pressure sensor××Detects fluid pressure in master cylinder.
Brake booster××Adjusts brake fluid pressure, based on command from ICC unit.
BCM×Transmit front wiper request signal to ICC unit.
TCM××Transmits gear position signal and output shaft revolution signal to ICC
unit.
SKIA5973E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-47
[ICC]
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3. CHECK POWER SUPPLY CIRCUIT FOR BRAKE PRESSURE SENSOR
1. Connect ICC unit.
2. Turn ignition switch ON.
3. Check voltage between ICC unit harness connector M88 termi-
nal 8 (Y/G) and 24 (Y/R).
OK or NG
OK >>Brake pressure sensor malfunction.
Replace brake pressure sensorBR-13, "BRAKE MAS-
TER CYLINDER" . Erase DTC and perform ICC sys-
tem running test. Then perform self-diagnosis of ICC
system again.
NG >> Replace ICC unit. Clear DTC and perform driving check. Then perform self-diagnosis of ICC sys-
tem again.
DTC 62 BOOSTER SOL/V CIRCUITAKS006Z6
1. CHECK SOLENOID/RELEASE SWITCH AND ICC UNIT CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect connectors of brake booster solenoid/release and ICC unit, and connect them securely again.
Then erase DTC. After that perform self-diagnosis of ICC system again.
OK or NG
OK >>Poor connector connection.
Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, erase DTC, and per-
form ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN SOLENOID/RELEASE SWITCH AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster solenoid
release switch connector.
3. Check continuity between ICC unit harness connector M88 ter-
minal 10 (B/R), 12 (L/W) and brake booster harness connector
E54 terminal 4 (B), 6 (L).
OK or NG
OK >> GO TO 3.
NG >>
Repair harness between brake booster solenoid/
release switch and ICC unit.
After repair, Erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
3. CHECK BOOSTER SOLENOID
Check booster solenoid. Refer to ACS-65, "Booster Solenoid" .
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
NG >>
Replace booster solenoid.
Replace booster solenoid. Erase DTC and perform ICC system running test. Then perform self-
diagnosis of ICC system again. 8 (+) - 24 (–) Approx. 5V
SKIA6653E
10 - 4, 12 - 6 Continuity should exist.
SKIA6654E
A/T SHIFT LOCK SYSTEM
AT-235
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A/T SHIFT LOCK SYSTEMPFP:34950
DescriptionACS002RT
The mechanical key interlock mechanism also operates as a shift lock:
With the ignition switch turned to ON, the selector lever cannot be shifted from “P” position to any other
position unless the brake pedal is depressed.
With the key removed, the selector lever cannot be shifted from “P” position to any other position.
The key cannot be removed unless the selector lever is placed in “P” position.
The shift lock and key interlock mechanisms are controlled by the ON-OFF operation of the shift lock sole-
noid and by the operation of the rotator and slider located inside the key cylinder.
Shift Lock System Electrical Parts LocationACS002RU
SCIA2149E
A/T SHIFT LOCK SYSTEM
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Diagnostic ProcedureACS002RW
SYMPTOM 1:
Selector lever cannot be moved from “P” position with key in ON position and brake pedal
applied.
Selector lever can be moved from “P” position with key in ON position and brake pedal released.
Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2:
Ignition key cannot be removed when selector lever is set to “P” position.
Ignition key can be removed when selector lever is set to any position except “P” position.
1. CHECK KEY INTERLOCK CABLE
Check the key interlock cable for damage.
OK or NG
OK >> GO TO 2.
NG >> Repair key interlock cable. Refer to AT- 2 3 9 , "
KEY INTERLOCK CABLE" .
2. CHECK SELECTOR LEVER POSITION
Check the selector lever position for damage.
OK or NG
OK >> GO TO 3.
NG >> Adjustment control linkage. Refer to AT- 2 3 4 , "
Adjustment of A/T Position" .
3. CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH
1. Connect A/T device harness connector.
2. Turn ignition switch “ON”.
3. Selector lever is set in “P” position.
4. Check operation sound.
OK or NG
OK >>INSPECTION END
NG >> GO TO 4.
4. CHECK POWER SOURCE
1. Turn ignition switch “ON”. (Do not start engine.)
2. Check the voltage between A/T device harness connector M67
terminal 1(G/R) and ground. Refer to AT- 2 3 6 , "
Wiring Diagram
— AT — SHIFT" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.
Condition Brake pedal Operation sound
When ignition switch is turned to
“ON” position and selector lever
is set in “P” position.Depressed Yes
Released No
Condition Brake pedal Data (Approx.)
When ignition switch is turned to
“ON” position.Depressed Battery voltage
Released 0V
SCIA2122E
AT-240
KEY INTERLOCK CABLE
Revision: 2004 November 2004 FX35/FX45
Removal and InstallationACS002RY
REMOVAL
1. Unlock slider by squeezing lock tabs on slider from adjuster
holder.
2. Remove casing cap from bracket of control device and remove
interlock rod from adjuster holder.
3. Remove holder from key cylinder and remove key interlock
cable.
SCIA1230E
SCIA2258E
KEY INTERLOCK CABLE
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INSTALLATION
1. Set key interlock cable to key cylinder and install holder.
2. Clamp key interlock cable and fix to key interlock cable with
band.
3. Turn ignition key to lock position.
4. Set selector lever to P position.
5. Insert interlock rod into adjuster holder.
6. Install casing cap to bracket.
7. Move slider in order to fix adjuster holder to interlock rod.
SCIA2258E
SCIA1232E
ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for Working with HFC-134a (R-134a) ..... 5
CONTAMINATED REFRIGERANT ....................... 5
General Refrigerant Precautions .............................. 7
Lubricant Precautions .............................................. 7
Precautions for Refrigerant Connection ................... 8
ABOUT ONE-TOUCH JOINT ................................ 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION .................................................... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................... 13
Precautions for Service Equipment ........................ 13
RECOVERY/RECYCLING EQUIPMENT ............ 13
ELECTRONIC LEAK DETECTOR ...................... 13
VACUUM PUMP ................................................. 14
MANIFOLD GAUGE SET .................................... 14
SERVICE HOSES ............................................... 14
SERVICE COUPLERS ........................................ 15
REFRIGERANT WEIGHT SCALE ...................... 15
CHARGING CYLINDER ...................................... 15
Precautions for Leak Detection Dye ....................... 16
IDENTIFICATION ................................................ 16
IDENTIFICATION LABEL FOR VEHICLE ........... 16
Wiring Diagrams and Trouble Diagnosis ................ 16
PREPARATION ......................................................... 17
Special Service Tools ............................................. 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ...................................... 20
REFRIGERATION SYSTEM ..................................... 21
Refrigerant Cycle ................................................... 21
REFRIGERANT FLOW ....................................... 21
FREEZE PROTECTION ..................................... 21
Refrigerant System Protection ............................... 21
REFRIGERANT PRESSURE SENSOR ............. 21
PRESSURE RELIEF VALVE ............................... 21
V-6 Variable Displacement Compressor ................. 22
GENERAL INFORMATION ................................. 22DESCRIPTION .................................................... 23
Component Layout ................................................. 26
LUBRICANT .............................................................. 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ........................................................ 27
LUBRICANT RETURN OPERATION .................. 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 29
AIR CONDITIONER CONTROL ............................... 30
Description of Air Conditioner LAN Control System ... 30
System Construction .............................................. 30
OPERATION ........................................................ 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 32
FAN SPEED CONTROL ...................................... 32
INTAKE DOOR CONTROL ................................. 32
OUTLET DOOR CONTROL ................................ 32
MAGNET CLUTCH CONTROL ........................... 33
SELF-DIAGNOSTIC SYSTEM ............................ 33
Description of Control System ................................ 34
Control Operation ................................................... 34
DISPLAY SCREEN .............................................. 35
AUTO SWITCH ................................................... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (DRIVER SIDE) ........... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (PASSENGER SIDE) ... 35
RECIRCULATION (REC) SWITCH ..................... 35
FRESH (FRE) SWITCH ...................................... 35
DEFROSTER (DEF) SWITCH ............................. 35
REAR WINDOW DEFOGGER SWITCH ............. 35
OFF SWITCH ...................................................... 35
A/C SWITCH ....................................................... 35
MODE SWITCH .................................................. 35
FAN SWITCH ...................................................... 35
PRECAUTIONS
ATC-15
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SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. If the scale controls
refrigerant flow electronically, the hose fitting must be 1/2
″ -16
ACME.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder′s top valve
when filling the cylinder with refrigerant. Also, the accuracy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D