2001 CHRYSLER VOYAGER Service Manual

Page 2673 of 4284

CHRYSLER VOYAGER 2001  Service Manual (5) Lower vehicle on hoist.
Fig. 86 REAR MOUNT BRACKET - (all engines)
1 - BOLT - VERTICAL 102 N´m (75 ft. lbs.)
2 - BRACKET - REAR MOUNT3 - BOLT - HORIZONTAL 102 N´m (75 ft. lbs.)
Fig. 84 REAR MOUN

Page 2674 of 4284

CHRYSLER VOYAGER 2001  Service Manual RIGHT MOUNT
REMOVAL
(1) Remove air cleaner housing lid and clean air
hose from throttle body.
(2) Remove air cleaner element and housing.
(3) Disconnect make-up air hose from cylinder
head cover.
(4)

Page 2675 of 4284

CHRYSLER VOYAGER 2001  Service Manual (3) Start engine and record oil pressure. Refer to
Specifications for correct oil pressure requirements.
(Refer to 9 - ENGINE - SPECIFICATIONS)
CAUTION: If oil pressure is 0 at idle, do not perform
th

Page 2676 of 4284

CHRYSLER VOYAGER 2001  Service Manual (3) Using a suitable filter wrench, turn oil filter
(Fig. 89) counterclockwise to remove.
INSTALLATION
(1) Clean and check filter mounting surface. The
surface must be smooth, flat and free of debris

Page 2677 of 4284

CHRYSLER VOYAGER 2001  Service Manual DISASSEMBLY
(1) To remove the relief valve, proceed as follows:
(a) Remove the threaded plug and gasket from
the oil pump (Fig. 94).
(b) Remove spring and relief valve (Fig. 94).
(2) Remove oil pump c

Page 2678 of 4284

CHRYSLER VOYAGER 2001  Service Manual can be inserted between cover and straight edge,
cover should be replaced.
(3) Measure thickness and diameter of outer rotor.
If outer rotor thickness measures 9.40 mm (0.370 in.)
or less (Fig. 98), o

Page 2679 of 4284

CHRYSLER VOYAGER 2001  Service Manual ASSEMBLY
(1) Assemble pump, using new parts as required.
Install the inner rotor with chamfer facing the
cast iron oil pump cover.
(2) Prime oil pump before installation by filling
rotor cavity with e

Page 2680 of 4284

CHRYSLER VOYAGER 2001  Service Manual INTAKE MANIFOLD
DESCRIPTION
The intake manifold is a two piece aluminum cast-
ing (Fig. 103) that attaches to the cylinder head with
fasteners. The manifold is a long branch design to
enhance low and