2001 CHRYSLER VOYAGER Service Manual

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Page 3353 of 4284

CHRYSLER VOYAGER 2001 Service Manual (22) Remove 1st gear from shaft (Fig. 257). (23) Remove 1st gear needle bearing (Fig. 258). (24) Remove intermediate shaft roller bearing snap ring (Fig. 259). (25) Press intermediate shaft out of rol

Page 3354 of 4284

CHRYSLER VOYAGER 2001 Service Manual ASSEMBLY NOTE: Do not re-use snap rings when servicing the intermediate shaft assembly. Discard snap rings and install new ones provided with available snap ring service kit.NOTE: When installing 1/2

Page 3355 of 4284

CHRYSLER VOYAGER 2001 Service Manual (1) Press intermediate shaft into NEW roller bear- ing with arbor press (Fig. 262). (2) Install intermediate shaft roller bearing snap ring (Fig. 263). (3) Install 1st gear roller bearing to intermedi

Page 3356 of 4284

CHRYSLER VOYAGER 2001 Service Manual (7) InstallNEW1/2 synchro snap ring (Fig. 268). (8) Install 2nd gear blocker ring (Fig. 269). Fig. 266 1/2 Synchro on Fixture 8483 1 - FIXTURE 8483 2 - 1ST GEAR BLOCKER RING 3 - 1ST GEAR FRICTION CONE

Page 3357 of 4284

CHRYSLER VOYAGER 2001 Service Manual (9) Install 2nd gear friction cone (Fig. 270). (10) Install 2nd gear reactor ring (Fig. 271). (11) Install 2nd gear to intermediate shaft (Fig. 272). (12) Press 3/4 cluster gear onto intermediate shaf

Page 3358 of 4284

CHRYSLER VOYAGER 2001 Service Manual (13) InstallNEW3/4 cluster gear snap ring (Fig. 274). (14) Install 5th gear to intermediate shaft (Fig. 275).(15) Install 5th gear blocker ring to synchronizer (Fig. 276). (16) Install 5th gear synchr

Page 3359 of 4284

CHRYSLER VOYAGER 2001 Service Manual (17) InstallNEW5/R synchro snap ring (Fig. 278). (18) Install reverse gear blocker ring (Fig. 279). (19) Install reverse gear needle bearing (Fig. 280). (20) Install reverse gear to intermediate shaft

Page 3360 of 4284

CHRYSLER VOYAGER 2001 Service Manual (22) InstallNEWintermediate shaft sealed bear- ing snap ring (Fig. 282). SHIFT COVER DESCRIPTION The shift cover assembly (Fig. 283) (Fig. 284) is operated by the gearshift crossover and selector cabl
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