2001 CHRYSLER VOYAGER Service Manual

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Page 3225 of 4284

CHRYSLER VOYAGER 2001 Service Manual (5) Install the input hub/shaft assy. to the OD/Re- verse piston/clutch retainer assy. (Fig. 264). (6) Install input hub tapered snap ring (Fig. 265).(7) Install UD clutch piston (Fig. 266). (8) Insta

Page 3226 of 4284

CHRYSLER VOYAGER 2001 Service Manual (10) Install the UD clutch pack. Leave out upper disc, until snap ring is installed (Fig. 270). (11) Install the UD clutch flat snap ring (Fig. 271). Fig. 268 UD Return Spring and Retainer 1 - UNDERDR

Page 3227 of 4284

CHRYSLER VOYAGER 2001 Service Manual (12) Install the last UD clutch disc (Fig. 272). (13) Install the OD/UD clutch reaction plate and snap ring (Fig. 273) (Fig. 274). The OD/UD clutches reaction plate has a step on both sides. Install t

Page 3228 of 4284

CHRYSLER VOYAGER 2001 Service Manual (17) Using moderate pressure, press down and hold (near indicator) the UD clutch pack with screw- driver or suitable tool and zero dial indicator (Fig. 278). When releasing pressure on clutch pack, in

Page 3229 of 4284

CHRYSLER VOYAGER 2001 Service Manual (21) Install the OD clutch pack (four frictions/three steels) (Fig. 279). (22) Install OD reaction plate waved snap ring (Fig. 280).(23) Install the OD/Reverse reaction plate with large step down (tow

Page 3230 of 4284

CHRYSLER VOYAGER 2001 Service Manual (25) Measure OD clutch pack clearance. Set up dial indicator on top of the OD/Reverse reaction plate as shown in (Fig. 283). (26) Zero dial indicator and apply 30 psi (206 kPa) air pressure to the ove

Page 3231 of 4284

CHRYSLER VOYAGER 2001 Service Manual (34) Apply 30 psi (206 kPa) air pressure to the reverse clutch hose on Tool 8391. Measure and record reverse clutch pack measurement in four (4) places, 90É apart. Fig. 286 Install Reverse Clutch Sna

Page 3232 of 4284

CHRYSLER VOYAGER 2001 Service Manual (35) Take average of four measurements and com- pare with reverse clutch pack clearance specification. The reverse clutch pack clearance is 0.89-1.37 mm (0.035-0.054 in.).Select the proper reverse clu
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