2001 CHRYSLER VOYAGER Service Manual

technical data brake rotor coolant temperature seats coolant capacity sport mode

Page 3585 of 4284

CHRYSLER VOYAGER 2001 Service Manual (20) Install the two screws to the hood release
handle.
(21) Connect the left side wiring:
(a) Brake switch.
(b) Main bulkhead connector.
(c) Five harness connectors.
(d) Driver airbag connector.
(22)

(20) Install the two screws to the hood release
handle.
(21) Connect the left side wiring:
(a) Brake switch.
(b) Main bulkhead connector.
(c) Five harness connectors.
(d) Driver airbag connector.
(22) Install one screw to the left side instrument
panel silencer.
(23) Clip the Data Link Connector (DLC) to the
instrument panel reinforcement.
(24) Install the eight screws to the plastic knee
blocker reinforcement.
(25) Install the four screws to the lower steering
column cover.
(26) Install the glove box:
(a) Install glove box into the vehicle. Line up the
hinges and firmly snap together.
(b) Push in on sides of glove box bin and raise
door.
(27) Install the both left and right side A-pillar
trim covers. Position trim cover over slots and firmly
snap into place.
(28) Install the two screws to each right and left
cowl trim covers.
(29) Connect the wire connectors to the Passenger
Airbag.
(30) Install the bolts holding the lower supports to
the floor pan.
(31) Install the bolts holding the lower supports to
the instrument panel frame.
(32) Install the lower console:
(a) Install lower console to vehicle.
(b) Connect the auxiliary power outlet.
(c) Install the six retaining screws.
(33) Connect the battery negative cable.
INSTRUMENT PANEL CENTER
BEZEL
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove cup holder. Refer to Body, Instrument
Panel, Cup Holder, Removal.
(3) Insert the trim stick (special tool #C-4755) or
equivalent between access cover and center bezel.
(4) Carefully pry the access cover from the instru-
ment panel.
(5) Remove the cup holder track. Refer to Body,
Instrument Panel, Cup Holder, Removal.
(6) Using a trim stick or equivalent, gently pry out
on the edge of the instrument panel center bezel and
pull outward.(7) Disconnect the wire connectors to the accessory
switches and HVAC control.
(8) Remove the instrument panel center bezel from
the vehicle.
INSTALLATION
(1) Install the instrument panel center bezel from
the vehicle.
(2) Connect the wire connectors to the accessory
switches and HVAC control.
(3) Position the center bezel over the retaining
slots and firmly snap the instrument panel center
bezel into place.
(4) Install the cup holder track. Refer to Body,
Instrument Panel, Cup Holder, Installation.
(5) Position the center bezel over the retaining
slots and firmly snap into place.
(6) Install cup holder. Refer to Body, Instrument
Panel, Cup Holder, Installation.
(7) Connect the battery negative cable.
INSTRUMENT PANEL END
COVER
REMOVAL
(1) Open passenger side front door.
(2) Place fingers in end cover grille, and with a
firm outboard pulling motion, disengage clips holding
end cover to instrument panel.
INSTALLATION
(1) Position end cover over retaining slots and
firmly snap into place.
(2) Close passenger side front door.
INSTRUMENT PANEL TOP
COVER
REMOVAL
(1) Remove A-pillar trim. Using a trim stick (spe-
cial tool #C-4755) or equivalent, gently pry out and
remove.
(2) Using a trim stick, disengage clips holding rear
edge of top cover to instrument panel.
NOTE: The Instrument Panel Top Cover may be
hard to unsnap from the instrument panel. Be sure
not to mar, scuff, or damage the instrument panel
pad.
(3) Pull top cover rearward to disengage hooks
holding front of top cover to instrument panel.
(4) Remove top cover from vehicle.
RSINSTRUMENT PANEL23 - 205
INSTRUMENT PANEL ASSEMBLY (Continued)

Page 3586 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION
(1) Place instrument panel top cover in position on
vehicle.
(2) Push top cover forward to engage hooks to hold
front of top cover to instrument panel.
(3) Engage clips to hold rear edge

INSTALLATION
(1) Place instrument panel top cover in position on
vehicle.
(2) Push top cover forward to engage hooks to hold
front of top cover to instrument panel.
(3) Engage clips to hold rear edge of top cover to
instrument panel.
(4) Pull top cover rearward.
(5) Install A-pillar trim.
KNEE BLOCKER
REINFORCEMENT
REMOVAL
(1) Remove lower steering column cover. Refer to
Body, Instrument Panel, Instrument Panel Lower
Steering Column Cover, Removal.
(2) Remove screws holding knee blocker reinforce-
ment to instrument panel.
(3) Remove knee blocker reinforcement from vehi-
cle.
INSTALLATION
(1) Install the knee blocker reinforcement into
vehicle.
(2) Install the screws holding knee blocker rein-
forcement to instrument panel.
(3) Install the lower steering column cover. Refer
to Body, Instrument Panel, Instrument Panel Lower
Steering Column Cover, Installation.
LOWER CONSOLE
REMOVAL
(1) Remove screws holding the lower console to
floor bracket and instrument panel.
(2) Slide lower console rearward from around
instrument panel supports.
(3) Disconnect the auxiliary power outlet wire con-
nector (if equipped).
(4) Remove lower console from vehicle.
INSTALLATION
(1) Connect the auxiliary power outlet wire con-
nector (if equipped).
(2) Install the lower console into the vehicle.
(3) Slide console forward around instrument panel
supports.
(4) Install the screws holding lower console to floor
bracket and instrument panel.
LOWER INSTRUMENT PANEL
REMOVAL
When servicing the lower instrument panel, refer
to Body, Instrument Panel, and then the appropriate
removal procedure.
(1) Remove the right end cover.
(2) Remove the lower steering column cover.
(3) Remove the center bezel.
(4) Remove the lower console.
(5) Remove the cup holder and track.
(6) Remove the glove box.
(7) Remove the glove box latch striker.
(8) Remove the glove box lamp.
(9) Remove the eighteen screws holding the lower
instrument panel to the reinforcement frame.
(10) Remove the lower instrument panel from
vehicle.
INSTALLATION
When servicing the lower instrument panel, refer
to Body, Instrument Panel, and then the appropriate
removal procedure.
(1) Install the lower instrument panel into the
vehicle.
(2) Install the eighteen screws holding the lower
instrument panel to the reinforcement frame.
(3) Install the glove box lamp.
(4) Install the glove box latch striker.
(5) Install the glove box.
(6) Install the cup holder and track.
(7) Install the lower console.
(8) Install the center bezel.
(9) Install the lower steering column cover.
(10) Install the right end cover.
LOWER STEERING COLUMN
COVER
REMOVAL
(1) Remove the four screws holding the lower
steering column cover to instrument panel.
(2) Remove the lower steering column cover from
the vehicle.
INSTALLATION
(1) Install the lower steering column cover into the
vehicle.
(2) Install the four screws holding the lower steer-
ing column cover to instrument panel.
23 - 206 INSTRUMENT PANELRS
INSTRUMENT PANEL TOP COVER (Continued)

Page 3587 of 4284

CHRYSLER VOYAGER 2001 Service Manual OVER STEERING COLUMN
COVER
REMOVAL
(1) Taking a firm grasp of the over steering col-
umn cover front edge, give a quick upward pulling
motion to disengage the cover from the instrument
panel.(2) Remov

Page 3588 of 4284

CHRYSLER VOYAGER 2001 Service Manual INTERIOR
TABLE OF CONTENTS
page page
A-PILLAR LOWER EXTENSION TRIM
REMOVAL.............................209
INSTALLATION..........................209
A-PILLAR TRIM
REMOVAL.............................2

INTERIOR
TABLE OF CONTENTS
page page
A-PILLAR LOWER EXTENSION TRIM
REMOVAL.............................209
INSTALLATION..........................209
A-PILLAR TRIM
REMOVAL.............................209
INSTALLATION..........................209
ASSIST HANDLE
REMOVAL.............................209
INSTALLATION..........................209
B-PILLAR LOWER TRIM
REMOVAL.............................209
INSTALLATION..........................210
B-PILLAR UPPER TRIM
REMOVAL.............................210
INSTALLATION..........................210
CARPETS AND FLOOR MATS
REMOVAL.............................211
INSTALLATION..........................211
COWL TRIM
REMOVAL.............................212
INSTALLATION..........................212
C-PILLAR TRIM
REMOVAL.............................212
INSTALLATION..........................212
DOOR SILL TRIM PLATE
REMOVAL.............................212
INSTALLATION..........................212
HEADLINER
REMOVAL.............................213
INSTALLATION..........................213
JACK STORAGE COVER
REMOVAL.............................213
INSTALLATION..........................214
LEFT D-PILLAR TRIM PANEL
REMOVAL.............................214
INSTALLATION..........................214
LIFTGATE SCUFF PLATE
REMOVAL.............................214INSTALLATION..........................214
QUARTER TRIM BOLSTER
REMOVAL.............................214
INSTALLATION..........................214
RIGHT QUARTER TRIM PANEL
REMOVAL.............................215
INSTALLATION..........................215
LEFT QUARTER TRIM PANEL
REMOVAL.............................215
INSTALLATION..........................215
REAR HEADER TRIM
REMOVAL.............................216
INSTALLATION..........................216
REAR HVAC LOUVER
REMOVAL.............................216
INSTALLATION..........................216
REAR VIEW MIRROR
REMOVAL.............................217
INSTALLATION..........................217
RIGHT D-PILLAR TRIM PANEL
REMOVAL.............................217
INSTALLATION..........................217
SLIDING DOOR SILL PLATE
REMOVAL.............................218
INSTALLATION..........................218
SUN VISOR
REMOVAL.............................218
INSTALLATION..........................218
SUN VISOR SUPPORT
REMOVAL.............................219
INSTALLATION..........................219
FLOOR CONSOLE TRAY
REMOVAL.............................219
INSTALLATION..........................219
FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY
REMOVAL.............................219
INSTALLATION..........................219
23 - 208 INTERIORRS

Page 3589 of 4284

CHRYSLER VOYAGER 2001 Service Manual A-PILLAR LOWER EXTENSION
TRIM
REMOVAL
(1) Remove instrument panel side cover.
(2) Remove screw holding A-pillar extension to
door hinge pillar.
(3) Remove A-pillar extension trim from vehicle
(Fig. 1)

Page 3590 of 4284

CHRYSLER VOYAGER 2001 Service Manual (5) Remove screw attaching lower trim cover to
B-pillar from below seat belt retractor.
(6) Disengage hidden clips attaching lower trim
cover to B-pillar.
(7) Remove lower B-pillar trim cover from veh

Page 3591 of 4284

CHRYSLER VOYAGER 2001 Service Manual (2) Place B-pillar trim cover in position on vehicle.
(3) Engage hidden clips attaching trim cover to
B-pillar.
(4) Install screw attaching trim cover to B-pillar
inside bezel cavity.
(5) Install shou

(2) Place B-pillar trim cover in position on vehicle.
(3) Engage hidden clips attaching trim cover to
B-pillar.
(4) Install screw attaching trim cover to B-pillar
inside bezel cavity.
(5) Install shoulder belt bezel into trim cover.
(6) Install height adjuster knob.
(7) Install shoulder belt turning loop onto height
adjuster. Tighten bolt to 39 N´m (29 ft. lbs.) torque.
(8) Place seat anchor in position on floor so web-
bing is pointed rearward and slightly outboard.
(9) Install bolt attaching lower seat belt anchor to
floor. Tighten seat belt bolt to 39 N´m (29 ft. lbs.)
torque.
CARPETS AND FLOOR MATS
REMOVAL
(1) Remove front seats. (Refer to 23 - BODY/
SEATS/SEAT - REMOVAL).
(2) Remove front center console.
(3) Remove the remaining seats. Refer to the Own-
er's Manual for the proper procedures.
(4) Remove front cowl panels and sill plates.
(5) Remove sliding door sill plates. (Refer to 23 -
BODY/INTERIOR/SLIDING DOOR SILL PLATE -
REMOVAL).
(6) Remove the cargo organizer, if equipped.
(7) Remove liftgate scuff plate. (Refer to 23 -
BODY/INTERIOR/LIFTGATE SCUFF PLATE -
REMOVAL).
(8) Remove lower B-pillar trim covers.
(9) Remove D-pillar trim covers.
(10) Remove Quarter trim panels.
(11) Remove floor escutcheons (Fig. 5).
(12) Remove the floor console trays. (Refer to 23 -
BODY/INTERIOR/FLOOR CONSOLE TRAY -
REMOVAL).
(13) Remove push-in fasteners attaching carpet to
floor in front seat area.
(14) Roll carpet from under instrument panel to
center of sliding door.
(15) Roll carpet forward away from rear door open-
ing.
(16) Extract carpet through sliding door opening
(Fig. 6).
INSTALLATION
(1) Insert carpet through sliding door opening.
(2) Roll carpet rearward toward rear door opening.
(3) Roll carpet under instrument panel.
(4) Install push-in fasteners through carpet and
grommet into floor to attach carpet to floor in front
seat area.CAUTION: Ensure that the correct fasteners are
installed in the proper locations. Damage to the fuel
tank may result.
(5) Install floor escutcheons.
(6) Install the floor console trays. (Refer to 23 -
BODY/INTERIOR/FLOOR CONSOLE TRAY -
INSTALLATION).
(7) Install Quarter trim panels.
(8) Install D-pillar trim covers.
Fig. 5 Seat Escutcheons
1 - SEAT ESCUTCHEON
2 - FLOOR CARPET
Fig. 6 Floor Carpet
1 - PUSH-IN FASTENERS
2 - CARPET MAT
3 - SEAL GROMMET
4 - CARPET
RSINTERIOR23 - 211
B-PILLAR UPPER TRIM (Continued)

Page 3592 of 4284

CHRYSLER VOYAGER 2001 Service Manual (9) Install lower B-pillar trim covers.
(10) Install rear door sill plate.
(11) Install sliding door sill plates. (Refer to 23 -
BODY/INTERIOR/SLIDING DOOR SILL PLATE -
INSTALLATION).
(12) Install fro

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