2001 CHRYSLER VOYAGER Service Manual

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Page 3297 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION INSTALLATION - 2.4L GAS (1) Install modular clutch assembly to transaxle. Assemble transaxle to engine. (2) Install and torque transaxle-to-engine bolts to 95 N´m (70 ft. lbs.).(3) Raise

Page 3298 of 4284

CHRYSLER VOYAGER 2001 Service Manual (8) Install starter motor into position (Fig. 84). Install and torque bolts to 54 N´m (40 ft. lbs.). (9) Install engine front mount bracket. Install and torque bracket-to-transaxle bolts to 102 N´m

Page 3299 of 4284

CHRYSLER VOYAGER 2001 Service Manual (15) Install right mount bracket to transaxle (Fig. 87). (16) Connect gearshift cables to shift levers/cover assembly (Fig. 88). Install cables into position at mount bracket and secure with retaining

Page 3300 of 4284

CHRYSLER VOYAGER 2001 Service Manual Fig. 89 Transaxle Removal/Installation 1 - TRANSAXLE 2 - BOLT Fig. 90 Transaxle Upper Mount 1 - MOUNT 2 - BOLT (4) Fig. 91 Starter Motor Removal/Installation 1 - STARTER MOTOR 2 - BOLT (3) 21a - 34 T8

Page 3301 of 4284

CHRYSLER VOYAGER 2001 Service Manual (8) Install engine front mount bracket. Install and torque bracket-to-transaxle bolts to 102 N´m (75 ft. lbs.). Install and torque bracket-to-engine bolts to 68 N´m (50 ft. lbs.). Torque through-bol

Page 3302 of 4284

CHRYSLER VOYAGER 2001 Service Manual (16) Connect gearshift cables to shift levers/cover assembly (Fig. 95). Install cables into position at mount bracket and secure with retaining clips. (17) Install coolant recovery bottle bracket (Fig

Page 3303 of 4284

CHRYSLER VOYAGER 2001 Service Manual (21) Install battery thermal shield and clutch cable eyelet (LHD only) (Fig. 99). Verify proper clutch cable routing (LHD models). Cable should be routed over guide, through eyelet, and around coolant

Page 3304 of 4284

CHRYSLER VOYAGER 2001 Service Manual INPUT SHAFT BLOCKER RING WEAR GAP 3rd Gear 0.856-1.539 mm (0.0338-0.0606 in.) 4th Gear 0.762-1.631 mm (0.030-0.064 in.) GEAR END PLAY 3rd Gear 0.099-0.505 mm (0.004-0.020 in.) 4th Gear 0.048-0.457 mm
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