2001 CHRYSLER VOYAGER Service Manual

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Page 3305 of 4284

CHRYSLER VOYAGER 2001 Service Manual SPECIAL TOOLS SPECIAL TOOLS - T850 TRANSAXLE Bearing Splitter, P-334 Slide Hammer, C-3752 Universal Handle, C-4171 Torque Tool, C-4995 Puller Set, 5048 Disconnect Tool, 6638A Remover/Installer, 6891 R

Page 3306 of 4284

CHRYSLER VOYAGER 2001 Service Manual Alignment Pins, 8470 Installer, 8471 Race Remover, 8472 Bearing Installer, 8473 Remover/Installer, 8474 Installer, 8475 Installer, 8476 Wrench, 8478 21a - 40 T850 MANUAL TRANSAXLERG T850 MANUAL TRANSA

Page 3307 of 4284

CHRYSLER VOYAGER 2001 Service Manual Stake Tool, 8479 Installer, 8481 Bearing Installer, 8482 Fixture, 8483 Remover, 8486 Fixture, 8487 Lifting Bar, 8489 Thrust Buttons, 8491 RGT850 MANUAL TRANSAXLE21a-41 T850 MANUAL TRANSAXLE (Continued

Page 3308 of 4284

CHRYSLER VOYAGER 2001 Service Manual AXLE SEALS REMOVAL (1) Raise vehicle on hoist. (2) Remove one or both front halfshaft assemblies. (Refer to 3 - DIFFERENTIAL & DRIVELINE/HALF SHAFT - REMOVAL) (3) Using a suitable screwdriver, remove

Page 3309 of 4284

CHRYSLER VOYAGER 2001 Service Manual BACK-UP LAMP SWITCH REMOVAL (1) Raise vehicle on hoist. (2) Disconnect back-up lamp switch connector. (3) Remove back-up lamp switch (Fig. 103). INSTALLATION (1) Install back-up lamp switch (Fig. 103)

Page 3310 of 4284

CHRYSLER VOYAGER 2001 Service Manual DISASSEMBLY (1) Remove differential side bearings: (a) Install button 8491-1 to differential case (Fig. 105). (b) Set up Tool 5048 (5048-1, -4, -6) as shown in (Fig. 106). (c) Remove differential side

Page 3311 of 4284

CHRYSLER VOYAGER 2001 Service Manual (3) Using three ring gear bolts as forcing screws (Fig. 109), separate differential support from case (Fig. 110).(4) Remove side gear thrust washer (Fig. 111). (5) Remove side gear (Fig. 112). Fig. 10

Page 3312 of 4284

CHRYSLER VOYAGER 2001 Service Manual (6) Remove long pinion shaft (Fig. 113). (7) Remove both short pinion shafts (Fig. 114).(8) Remove pinion shaft retainer (Fig. 115). (9) Remove four pinion gears and thrust washers (Fig. 116). Fig. 11
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