2001 CHRYSLER VOYAGER Service Manual

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CHRYSLER VOYAGER 2001  Service Manual SPECIAL TOOLS
SPECIAL TOOLS - T850 TRANSAXLE
Bearing Splitter, P-334
Slide Hammer, C-3752
Universal Handle, C-4171
Torque Tool, C-4995
Puller Set, 5048
Disconnect Tool, 6638A
Remover/Installer, 6891
R

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CHRYSLER VOYAGER 2001  Service Manual Alignment Pins, 8470
Installer, 8471
Race Remover, 8472
Bearing Installer, 8473
Remover/Installer, 8474
Installer, 8475
Installer, 8476
Wrench, 8478
21a - 40 T850 MANUAL TRANSAXLERG
T850 MANUAL TRANSA

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CHRYSLER VOYAGER 2001  Service Manual Stake Tool, 8479
Installer, 8481
Bearing Installer, 8482
Fixture, 8483
Remover, 8486
Fixture, 8487
Lifting Bar, 8489
Thrust Buttons, 8491
RGT850 MANUAL TRANSAXLE21a-41
T850 MANUAL TRANSAXLE (Continued

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CHRYSLER VOYAGER 2001  Service Manual AXLE SEALS
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove one or both front halfshaft assemblies.
(Refer to 3 - DIFFERENTIAL & DRIVELINE/HALF
SHAFT - REMOVAL)
(3) Using a suitable screwdriver, remove

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CHRYSLER VOYAGER 2001  Service Manual BACK-UP LAMP SWITCH
REMOVAL
(1) Raise vehicle on hoist.
(2) Disconnect back-up lamp switch connector.
(3) Remove back-up lamp switch (Fig. 103).
INSTALLATION
(1) Install back-up lamp switch (Fig. 103)

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CHRYSLER VOYAGER 2001  Service Manual DISASSEMBLY
(1) Remove differential side bearings:
(a) Install button 8491-1 to differential case (Fig.
105).
(b) Set up Tool 5048 (5048-1, -4, -6) as shown in
(Fig. 106).
(c) Remove differential side

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CHRYSLER VOYAGER 2001  Service Manual (3) Using three ring gear bolts as forcing screws
(Fig. 109), separate differential support from case
(Fig. 110).(4) Remove side gear thrust washer (Fig. 111).
(5) Remove side gear (Fig. 112).
Fig. 10

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CHRYSLER VOYAGER 2001  Service Manual (6) Remove long pinion shaft (Fig. 113).
(7) Remove both short pinion shafts (Fig. 114).(8) Remove pinion shaft retainer (Fig. 115).
(9) Remove four pinion gears and thrust washers
(Fig. 116).
Fig. 11