2001 CHRYSLER VOYAGER Service Manual

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Page 3337 of 4284

CHRYSLER VOYAGER 2001 Service Manual (3) Install crossover cable to gearshift mechanism (Fig. 206). Install retainer clip (Fig. 207).(4) Adjust crossover cable. (5) Install center console support bracket (Fig. 208). Torque support bracke

Page 3338 of 4284

CHRYSLER VOYAGER 2001 Service Manual (6) Install center console assembly (Fig. 209). Install and torque center console-to-gearshift mecha- nism screws to 5 N´m (45 in. lbs.). (7) Install cupholder plugs (Fig. 210).(8) Install gearshift

Page 3339 of 4284

CHRYSLER VOYAGER 2001 Service Manual INPUT SHAFT DESCRIPTION The input shaft assembly (Fig. 213) is part of the transaxle geartrain, is driven by the clutch assembly, and consists of the following components: ²Input Mainshaft ²3rd Spee

Page 3340 of 4284

CHRYSLER VOYAGER 2001 Service Manual DISASSEMBLY NOTE: When servicing the input shaft assembly, all snap rings which are removed MUST be replaced with new snap rings upon reassembly. The 5th gear nut must be replaced also. (1) Invert inp

Page 3341 of 4284

CHRYSLER VOYAGER 2001 Service Manual (6) Remove 5th gear with remover 8486 (Fig. 217). (7) Remove 4th gear (Fig. 218).(8) Remove 4th gear blocker ring (Fig. 219). (9) Remove 3/4 synchronizer snap ring (Fig. 220). Discard and replace with

Page 3342 of 4284

CHRYSLER VOYAGER 2001 Service Manual (10) Remove 3/4 synchronizer (Fig. 221). (11) Remove 3rd gear blocker ring (Fig. 222).(12) Remove 3rd gear (Fig. 223). (13) Inspect third gear thrust washer for signs of excessive wear. To replace, dr

Page 3343 of 4284

CHRYSLER VOYAGER 2001 Service Manual ASSEMBLY NOTE: When servicing the input shaft assembly, all snap rings MUST be replaced with new ones upon assembly. 5th gear nut must also be replaced. NOTE: When installing 3/4 synchronizer hub to s

Page 3344 of 4284

CHRYSLER VOYAGER 2001 Service Manual (1) Install input shaft into fixture 8487. (2) Install thrust washer if removed upon disas- sembly. (3) Install 3rd gear (Fig. 225). (4) Install 3rd gear blocker ring (Fig. 226).(5) Install 3/4 synchr
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