2001 CHRYSLER VOYAGER Service Manual

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Page 3113 of 4284

CHRYSLER VOYAGER 2001 Service Manual Fig. 318 Governor Plugs
1 - SHUTTLE VALVE SECONDARY SPRING
2 - SHUTTLE VALVE
3 - 1-2 SHIFT VALVE GOVERNOR PLUG
4 - END COVER5 - SCREW (4)
6 - END COVER
7 - 2-3 SHIFT VALVE GOVERNOR PLUG
8 - E-CLIP
RSA

Page 3114 of 4284

CHRYSLER VOYAGER 2001 Service Manual Fig. 319 Torque Converter Clutch Solenoid and Regulator/Control Valves
1 - CONVERTER PRESSURE CONTROL VALVE
2 - END COVER
3 - SCREW (3)4 - REGULATOR VALVE THROTTLE PRESSURE PLUG SPRING
5 - REGULATOR V

Page 3115 of 4284

CHRYSLER VOYAGER 2001 Service Manual CLEANING
Clean the valve body components in a parts clean-
ing solution only. Do not use gasoline, kerosene, or
any type of caustic solution. Dry the parts with com-
pressed air. Make sure all passage

Page 3116 of 4284

CHRYSLER VOYAGER 2001 Service Manual vitally important. These edges prevent foreign matter
from lodging between the valves, plugs and bore.
INSPECTION
Inspect the throttle and manual valve levers and
shafts. Do not attempt to straighten

vitally important. These edges prevent foreign matter
from lodging between the valves, plugs and bore.
INSPECTION
Inspect the throttle and manual valve levers and
shafts. Do not attempt to straighten a bent shaft or
correct a loose lever. Replace these components if
worn, bent, loose or damaged in any way.
Inspect all of the valve body mating surfaces for
scratches, nicks, burrs, or distortion. Use a straight-
edge to check surface flatness. Minor scratches may
be removed with crocus cloth using only very light
pressure.
Inspect the valves and plugs for scratches, burrs,
nicks, or scores. Also inspect the coating on the alu-
minum valves and plugs. If the coating is damaged
or worn through, the valve (or valve body) should be
replaced.
Inspect all the valve and plug bores in the valve
body. Use a penlight to view the bore interiors.
Replace the valve body if any bores are distorted or
scored. Inspect all of the valve body springs. The
springs must be free of distortion, warpage or broken
coils.
Trial fit each valve and plug in its bore to check
freedom of operation. When clean and dry, the valves
and plugs should drop freely into the bores. Valve
body bores do not change dimensionally with use. If
the valve body functioned correctly when new, it will
continue to operate properly after cleaning and
inspection. It should not be necessary to replace a
valve body assembly unless it is damaged in han-
dling.
ASSEMBLY
(1) Install shift/shuttle valves and springs as
shown in (Fig. 320).
(2) Install torque converter clutch solenoid, spring,
and plug as shown in (Fig. 319).
(3) Install governor plugs as shown in (Fig. 318).
(4) Install pressure regulator and manual control
springs and valves as shown in (Fig. 317).
(5) Install pressure regulator spring retainer/ad-
justing screw bracket (Fig. 321).
(6) Install manual valve from valve body (Fig.
322).
Fig. 321 Pressure Regulator and Adjusting Screw
Bracket
1 - SCREWDRIVER HANDLE
2 - PRESSURE REGULATOR SPRING RETAINER AND
ADJUSTING SCREW BRACKET
3 - VALVE BODY
4 - SCREWS
Fig. 322 Install Manual Valve
1 - MANUAL VALVE
2 - VALVE BODY
21 - 152 AUTOMATIC - 31THRS
VALVE BODY (Continued)

Page 3117 of 4284

CHRYSLER VOYAGER 2001 Service Manual (7) Install throttle valve lever/shaft (Fig. 323).
(8) Install manual valve shaft/lever to throttle
valve shaft (Fig. 324). Align manual valve lever to
manual valve.(9) Remove throttle valve shaft-to-

Page 3118 of 4284

CHRYSLER VOYAGER 2001 Service Manual (11) Install transfer and separator plate to valve
body assembly (Fig. 327).
(12) Using Tool L-4553 or equivalent (Fig. 328),
install and torque valve body-to-transfer plate screws
(Fig. 329) to 5 N´

Page 3119 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION
(1) Install valve body to transaxle. Position gover-
nor tubes into case (Fig. 331).
(2) Install valve body-to-case bolts (Fig. 332) and
torque to 12 N´m (105 in. lbs.).(3) Install coole

Page 3120 of 4284

CHRYSLER VOYAGER 2001 Service Manual (5) Install oil filter and gasket (Fig. 336).
(6) Install oil filter-to-valve body screws (Fig. 337)
to 5 N´m (45 in. lbs.).
(7) Install a bead of Moparž Silicone Rubber Adhe-
sive Sealant to oil pa

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