2001 CHRYSLER VOYAGER Service Manual

lane assist 4WD fuses fuel fill door release oil viscosity parking sensors

Page 2041 of 4284

CHRYSLER VOYAGER 2001 Service Manual WIRING VOLTAGE TEST
The following wiring test determines whether or
not voltage is continuous through the body harness
to switch.
(1) Remove the power window switch and bezel
assembly from the driver

WIRING VOLTAGE TEST
The following wiring test determines whether or
not voltage is continuous through the body harness
to switch.
(1) Remove the power window switch and bezel
assembly from the driver door. (Refer to 8 - ELEC-
TRICAL/POWER WINDOWS/POWER WINDOW
SWITCH - REMOVAL).
(2) Disconnect wire connector from back of power
window switch.
(3) Switch ignition ON position.
(4) Connect the clip end of a 12 volt test light to
Pin 13 in door harness connector at the window
switch. Touch the test light probe to Pin 9 and then
to Pin 11.
²If the test light illuminates, the wiring circuit
between the battery and switch is OK.
²If the lamp does not illuminate, first check the
25 amp circuit breaker attached to the electrical dis-
tribution wiring bracket. If the circuit breaker is OK,
then check the 40 amp fuse (#28) in the Intelligent
Power Module. If both components are OK, then
check for a broken wire.
²Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, details
of wire harness routing and retention, connector pin-
out information and location views for the various
wire harness connectors, splices and grounds.
VENT WINDOW MOTOR
DIAGNOSIS AND TESTING - VENT WINDOW
MOTOR
If the power vent window motor is receiving proper
current and ground and does not operate proceed
with motor test. Refer to the appropriate wiring
information. The wiring information includes wiring
diagrams, proper wire and connector repair proce-
dures, details of wire harness routing and retention,
connector pin-out information and location views for
the various wire harness connectors, splices and
grounds.
(1) Remove D-pillar trim panel necessary to gain
access to power vent window motor wire connector,
(Refer to 23 - BODY/INTERIOR/LEFT D-PILLAR
TRIM PANEL - REMOVAL) or (Refer to 23 - BODY/
INTERIOR/RIGHT D-PILLAR TRIM PANEL -
REMOVAL).
(2) Disconnect power vent window motor wire con-
nector from body harness.
(3) Using two jumper wires, connect one to a bat-
tery (+) source and the other to a good ground (-).
(4) Connect the Negative (-) jumper probe to one of
the motor connector terminals.(5) Momentarily touch the Positive (+) jumper
probe to the other motor connector terminal.
When positive probe is connected the motor should
rotate in one direction to either move window open or
closed. If window is all the way open or closed the
motor will grunt and the crank system will flex when
actuated in that one direction.
Reverse jumper probes at the motor connector ter-
minals and window should now move in opposite
direction. If window does not move or grunt, replace
the motor.
If window moved completely open or closed, reverse
the jumper probes and cycle window to the opposite
position to verify full operation.
If motor grunts and does not move, verify that
crank system is not binding.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove D-pillar trim panel. (Refer to 23 -
BODY/INTERIOR/LEFT D-PILLAR TRIM PANEL -
REMOVAL) or (Refer to 23 - BODY/INTERIOR/
RIGHT D-PILLAR TRIM PANEL - REMOVAL).
(3) Disconnect wire connector from power vent
motor.
(4) Using a flat bladed tool, carefully lift the circu-
lar actuator link tab. Remove link from window ball
socket.
(5) Remove bolts holding power vent motor to
D-pillar (Fig. 1).
(6) Remove power vent motor.
Fig. 1 VENT WINDOW MOTOR
1 - VENT WINDOW MOTOR
2 - WIRE HARNESS CONNECTOR
3 - BOLT
4 - VENT WINDOW
RSPOWER WINDOWS8N-61
POWER WINDOWS (Continued)

Page 2042 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION
(1) Obtain new vent window motor.
(2) Snap the actuator link socket onto the quarter
window ball socket. Using a soft rubber mallet, push
the circular link tab flush with link surface.
(3

Page 2043 of 4284

CHRYSLER VOYAGER 2001 Service Manual (3) If the result are not OK, replace the driver side
window lift switch.
(4) Test passenger door switch for continuity as
described in (Fig. 3).
(5) If the results are not OK, replace the switch.
The

Page 2044 of 4284

Page 2045 of 4284

CHRYSLER VOYAGER 2001 Service Manual POWER SYSTEMS
TABLE OF CONTENTS
page page
POWER FOLDAWAY MIRROR SWITCH
DESCRIPTION............................1
OPERATION.............................1REMOVAL...............................1
INSTALLAT

POWER SYSTEMS
TABLE OF CONTENTS
page page
POWER FOLDAWAY MIRROR SWITCH
DESCRIPTION............................1
OPERATION.............................1REMOVAL...............................1
INSTALLATION............................2
POWER FOLDAWAY MIRROR
SWITCH
DESCRIPTION
These vehicles may be equipped with Power Fold-
away Mirrors. This feature allows both the driver
and passenger side view mirrors to fold inward
(retract) on demand. The vehicle has an additional
switch located on the steering column that controls
the folding function of the mirror assembly (Fig. 1).
The fold-away side view mirror is attached to the
vehicle's door in the same manner as mirrors without
the fold-away option. The fold-away mirrors unique
option is the internal motor which allows the mirrors
to fold inward on demand. The fold-away mirror
motor is not serviceable separately and if a motor is
found to be faulty the entire side view mirror must
be replaced.
OPERATION
When the mirror retract switch is depressed, both
of the side view mirrors will fold inward, Thus mak-
ing the overall width of the vehicle the smallest pos-sible. This can be helpful were parking space is a
absolute minimum.
When the driver's door is opened, only the driver's
door mirror will unfold. If the passenger door is
opened, both mirrors will unfold.
The power fold away mirror system consists of the
following components: mirror switch, side view mir-
ror, relay, wires and fuse. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the upper and lower steering column
shroud (Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - REMOVAL).
(3) Disconnect electrical harness connector.
(4) Remove switch from steering column shroud
(Fig. 2).
Fig. 1 POWER FOLDAWAY MIRROR SWITCH
1 - POWER FOLDAWAY MIRROR SWITCH
2 - STEERING COLUMN
Fig. 2 POWER FOLDING MIRROR SWITCH
1 - STEERING COLUMN SHROUD
2 - POWER FOLDAWAY SWITCH
RGPOWER SYSTEMS8Na-1

Page 2046 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION
(1) Install switch to steering column shroud.
(2) Connect wire harness connector.
(3) Install the upper and lower steering column
shroud (Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - INST

Page 2047 of 4284

CHRYSLER VOYAGER 2001 Service Manual RESTRAINTS
TABLE OF CONTENTS
page page
RESTRAINTS
DESCRIPTION............................2
OPERATION.............................2
WARNING...............................2
DIAGNOSIS AND TESTING........

RESTRAINTS
TABLE OF CONTENTS
page page
RESTRAINTS
DESCRIPTION............................2
OPERATION.............................2
WARNING...............................2
DIAGNOSIS AND TESTING..................3
AIRBAG SYSTEM........................3
CLOCK SPRING
DESCRIPTION............................3
OPERATION.............................3
STANDARD PROCEDURE...................3
CLOCK SPRING CENTERING..............3
REMOVAL...............................4
INSTALLATION............................4
DRIVER AIRBAG
DESCRIPTION............................4
OPERATION.............................4
STANDARD PROCEDURE...................4
DEPLOYED DRIVER AIRBAG CLEAN UP......4
REMOVAL...............................5
INSTALLATION............................5
OCCUPANT RESTRAINT CONTROLLER
DESCRIPTION............................5
OPERATION.............................5
REMOVAL...............................5
INSTALLATION............................5
PASSENGER AIRBAG
DESCRIPTION............................6
OPERATION.............................6
STANDARD PROCEDURE...................6
DEPLOYED PASSENGER AIRBAG CLEAN
UP...................................6
REMOVAL...............................7
INSTALLATION............................7
SEAT AIRBAG
DESCRIPTION............................7
OPERATION.............................7
SEAT BELT OUTBOARD FRONT
REMOVAL...............................7
INSTALLATION............................8
SEAT BELT FIRST ROW ANCHOR BRACKET -
LW B
REMOVAL...............................8
INSTALLATION............................8
SEAT BELT LEFT FIRST ROW OUTBOARD -
SWB THREE DOOR
REMOVAL...............................8
INSTALLATION............................9SEAT BELT FIRST ROW OUTBOARD - SWB
FOUR DOOR
REMOVAL...............................9
INSTALLATION............................9
SEAT BELT FIRST ROW OUTBOARD - LWB
FOUR DOOR
REMOVAL..............................10
INSTALLATION...........................10
SEAT BELT SECOND RIGHT ROW OUTBOARD
-LWB
REMOVAL..............................10
INSTALLATION...........................11
SEAT BELT SECOND RIGHT ROW OUTBOARD
- LBW WITH REAR HVAC
REMOVAL..............................11
INSTALLATION...........................11
SEAT BELT SECOND ROW OUTBOARD - SWB
REMOVAL..............................12
INSTALLATION...........................13
SEAT BELT BUCKLE - FRONT INBOARD
REMOVAL..............................13
INSTALLATION...........................13
SEAT BELT BUCKLE FIRST ROW QUAD
BUCKET
REMOVAL..............................13
INSTALLATION...........................14
SEAT BELT BUCKLE FIRST ROW - TWO
PASSENGER BENCH
REMOVAL..............................14
INSTALLATION...........................14
SEAT BELT BUCKLE SECOND ROW - THREE
PASSENGER BENCH
REMOVAL..............................14
INSTALLATION...........................14
SEAT BELT TENSIONER
DESCRIPTION...........................14
OPERATION.............................15
SHOULDER BELT HEIGHT ADJUSTER
REMOVAL..............................15
INSTALLATION...........................15
SHOULDER BELT HEIGHT ADJUSTER KNOB
REMOVAL..............................15
INSTALLATION...........................15
SIDE IMPACT AIRBAG CONTROL MODULE
DESCRIPTION...........................15
OPERATION.............................16
REMOVAL..............................16
INSTALLATION...........................16
RSRESTRAINTS8O-1

Page 2048 of 4284

CHRYSLER VOYAGER 2001 Service Manual RESTRAINTS
DESCRIPTION - SIDE IMPACT AIRBAG
SYSTEM
Vehicles equipped with the Side Impact Airbag
System utilize two airbags mounted to each front
seat back frame. This system is designed to protect
oc

RESTRAINTS
DESCRIPTION - SIDE IMPACT AIRBAG
SYSTEM
Vehicles equipped with the Side Impact Airbag
System utilize two airbags mounted to each front
seat back frame. This system is designed to protect
occupants in the event of a side impact collision. The
individual seat airbags are not serviceable. If
deployed or defective, the entire seat back assembly
must be replaced.
OPERATION - SIDE IMPACT AIRBAG SYSTEM
The Side Impact Airbag Control Module (SIACM)
controls the seat back mounted airbags. If the
SIACM determines the impact is severe enough, the
appropriate airbag will inflate, tearing open the front
seat back trim cover protecting the passengers. Once
a seat back mounted airbag has been deployed, the
complete seat back assembly and all damaged parts
must be replaced.
WARNINGS
WARNING: THIS SYSTEM IS A SENSITIVE, COM-
PLEX ELECTRO±MECHANICAL UNIT. DISCONNECT
AND ISOLATE THE BATTERY NEGATIVE CABLE
BEFORE BEGINNING AIRBAG SYSTEM COMPO-
NENT REMOVAL OR INSTALLATION PROCEDURES.
THIS WILL DISABLE THE AIRBAG SYSTEM. FAIL-
URE TO DISCONNECT THE BATTERY COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
ALLOW SYSTEM CAPACITOR TO DISCHARGE FOR
TWO MINUTES BEFORE REMOVING AIRBAG COM-
PONENTS.
DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG
FACE DOWN ON A SOLID SURFACE, THE AIRBAG
WILL PROPEL INTO THE AIR IF ACCIDENTALLY
DEPLOYED AND COULD RESULT IN PERSONAL
INJURY. WHEN CARRYING OR HANDLING AN
UNDEPLOYED AIRBAG MODULE, THE TRIM SIDEOF THE AIRBAG SHOULD BE POINTING AWAY
FROM THE BODY TO MINIMIZE POSSIBILITY OF
INJURY IF ACCIDENTAL DEPLOYMENT OCCURS.
REPLACE AIRBAG SYSTEM COMPONENTS WITH
MOPARž REPLACEMENT PARTS. SUBSTITUTE
PARTS MAY APPEAR INTERCHANGEABLE, BUT
INTERNAL DIFFERENCES MAY RESULT IN INFE-
RIOR OCCUPANT PROTECTION.
WEAR SAFETY GLASSES, RUBBER GLOVES, AND
LONG SLEEVED CLOTHING WHEN CLEANING
POWDER RESIDUE FROM VEHICLE AFTER AIRBAG
DEPLOYMENT. SODIUM HYDROXIDE POWDER
RESIDUE EMITTED FROM A DEPLOYED AIRBAG
CAN CAUSE SKIN IRRITATION. FLUSH AFFECTED
AREA WITH COOL WATER IF IRRITATION IS EXPE-
RIENCED. IF NASAL OR THROAT IRRITATION IS
EXPERIENCED, EXIT THE VEHICLE FOR FRESH AIR
UNTIL THE IRRITATION CEASES. IF IRRITATION
CONTINUES, SEE A PHYSICIAN.
DO NOT USE A REPLACEMENT AIRBAG THAT IS
NOT IN THE ORIGINAL PACKAGING, IMPROPER
DEPLOYMENT AND PERSONAL INJURY CAN
RESULT.
THE FACTORY INSTALLED FASTENERS, SCREWS
AND BOLTS USED TO FASTEN AIRBAG COMPO-
NENTS HAVE A SPECIAL COATING AND ARE SPE-
CIFICALLY DESIGNED FOR THE AIRBAG SYSTEM.
DO NOT USE SUBSTITUTE FASTENERS, USE ONLY
ORIGINAL EQUIPMENT FASTENERS LISTED IN THE
PARTS CATALOG WHEN FASTENER REPLACE-
MENT IS REQUIRED.
CAUTION:
Deployed Front Air Bags may or may not have live
pyrotechnic material within the air bag inflator. Do
not dispose of 2001 Model Year Driver and Passen-
ger Airbags unless you are sure of complete
deployment. Please refer to the Hazardous Sub-
stance Control System for Proper Disposal. Dispose
of deployed air bags in a manner consistent with
state, provincial, local, and federal regulations.
8O - 2 RESTRAINTSRS

Load next 8 pages

Page: < prev 1-10 ... 2009-2016 2017-2024 2025-2032 2033-2040 2041-2048 2049-2056 2057-2064 2065-2072 2073-2080 ... 4288 next >

length bonnet spark plugs dimensions remote control language