2001 CHRYSLER VOYAGER Service Manual

Page 3281 of 4284

CHRYSLER VOYAGER 2001  Service Manual (11) Raise vehicle on hoist.
(12) Remove front wheel/tires and halfshafts.
(13) Remove underbody splash shield.
(14) Drain transaxle fluid into suitable container.
(15) Remove cradle plate.
(16) Remov

Page 3282 of 4284

CHRYSLER VOYAGER 2001  Service Manual Fig. 25 Starter Motor Removal/Installation
1 - STARTER MOTOR
2 - BOLT (3)
Fig. 26 Transaxle Upper Mount
1 - MOUNT
2 - BOLT (4)
Fig. 27 Transaxle Removal/Installation
1 - TRANSAXLE 2 - BOLT
21a - 16 T8

Page 3283 of 4284

CHRYSLER VOYAGER 2001  Service Manual DISASSEMBLY
(1) Remove clutch release lever and bearing (Fig.
28) (Fig. 29). Inspect release lever pivot balls and
replace if necessary (Fig. 30) (Fig. 31). Use slide
hammer C-3752 and remover/install

Page 3284 of 4284

CHRYSLER VOYAGER 2001  Service Manual (4) Using a suitable screwdriver, remove extension
housing axle oil seal (Fig. 35).Fig. 32 Pivot Ball Removal/Installation
1 - C-3752 SLIDE HAMMER
2 - REMOVER/INSTALLER 6891
3 - PIVOT BALL
Fig. 33 Inp

Page 3285 of 4284

CHRYSLER VOYAGER 2001  Service Manual (5) Remove extension housing-to-case and differen-
tial cover bolts (Fig. 36).
(6) Place transaxle with bellhousing surface down.
(7) Remove backup lamp switch (Fig. 37).(8) Remove end plate (Fig. 38)

Page 3286 of 4284

CHRYSLER VOYAGER 2001  Service Manual (13) Remove end cover-to-case bolts (12) (Fig. 40).
(14) Remove end cover from transaxle (Fig. 41).
(15) Remove 3/4 shift rail bushing from end cover
using slide hammer C-3752 and remover 6786 (Fig.
4

Page 3287 of 4284

CHRYSLER VOYAGER 2001  Service Manual (27) Remove differential chip collector magnet and
clean (Fig. 47).Magnet is adhered with RTV, and
may require force to remove.
(28) Remove intermediate shaft bearing race with
puller 8472 (Fig. 48).

Page 3288 of 4284

CHRYSLER VOYAGER 2001  Service Manual ASSEMBLY
NOTE: When assembling this transaxle, always use
NEW snap rings.
NOTE: Before assembling transaxle, differential
turning torque must be measured and adjusted.
(Refer to 21 - TRANSMISSION/TRAN